Outdoor Lifestyles CARODG36I-B Installation Manual Download Page 26

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Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina-B Installation Manual • 4066-500 Rev. B • 5/14

Reference Materials

A. Accessories

Remote Controls, Wall Controls and Wall
Switches

Follow the instructions supplied with the control installed
to operate your appliance:
For safety:
• Install a switch lock or a wall/remote control with child

protection lockout feature.

• Keep remote controls out of reach of children.
See your dealer if you have questions.

Outdoor Lifestyles, a brand of Hearth & Home Technologies

7571 215

Street West, Lakeville, MN 55044
www.hearthnhome.com

Please contact your Outdoor Lifestyles dealer with any questions or concerns.

For the location of your nearest Outdoor Lifestyles dealer,

please visit www.hearthnhome.com.

Summary of Contents for CARODG36I-B

Page 1: ...t store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Read the installation operating and maintenance instructions thoroughly befo...

Page 2: ...tarted A Design and Installation Considerations 5 B Tools and Supplies Needed 5 C Inspect Appliance and Components 6 3 Framing and Clearances A Appliance Decorative Front Dimension Diagrams 7 B Clearances to Combustibles 9 C Hearth Extension Floor Protection 12 D Stand Alone Installation 12 E Built in Installation 12 F Moisture Resistance 12 4 Appliance Preparation A Securing and Leveling Applianc...

Page 3: ...________________________ Was a conversion performed ___________________________ Leak check performed and inlet pressure veri ed ___________________________ Finishing Section 7 Pg 21 Combustible materials not installed in non combustible areas ___________________________ Veri ed all clearances meet installation manual requirements ___________________________ Mantels and wall projections comply with...

Page 4: ...s when it is installed in locations such as in bathrooms or near sinks G Fuel This appliance must not be used to burn solid fuel NOTICE This installation must conform with local codes In the absence of local codes you must comply with the National Fuel Gas Code ANSI Z223 1 latest edition in the U S A and the CAN CGA B149 Installation Codes in Canada 1 1 Product Specific and Important Safety Inform...

Page 5: ...codes and regulations Consult insurance car rier local building inspector fire officials or authorities having jurisdiction over restrictions installation inspec tion and permits Before installing determine the following Where the appliance is to be installed Clearance to side walls Location of adjacent stairwells Doors Windows Walkways Wires Possibility of flooding or running water Gas supply pip...

Page 6: ... Damaged parts could impair safe operation DO NOT install damaged in complete or substitute components Keep appliance dry Hearth Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Installation and use of any damaged appliance or vent system component Modification of the appliance Installation other than as instructed by Hearth Home Technolog...

Page 7: ...ce Dimensions CARODG36I B 43 in 1092 mm 46 in 1168 mm 1 1 2 in 38 mm 15 in 394 mm 14 1 2 in 368 mm 1 2 in 13 mm 44 in 1118 mm 1 1 2 in 38 mm 16 1 2 in 419 mm 16 in 406 mm 56 1 2 in 1435 mm 42 1 2 in 1080 mm 36 in 914 mm 11 1 2 in 292 mm 2 in 51 mm 10 in 254 mm 9 1 2 in 241 mm 28 7 8 in 773 mm 2 1 4 in 57 mm 33 3 8 in 848 mm 3 4 in 19 mm STANDOFFS CAN BE REMOVED IF NOT INSTALLED IN A WALL GAS ACCES...

Page 8: ... 2 in 13 mm 50 in 1270 mm 1 1 2 in 38 mm 16 1 2 in 419 mm 16 in 406 mm 62 1 2 in 1588 mm 50 1 2 in 1283 mm 44 in 1118 mm 11 1 2 in 292 mm 2 in 51 mm 10 in 254 mm 9 1 2 in 241 mm 34 3 4 in 883 mm 2 1 4 in 57 mm 39 1 8 in 994 mm 3 4 in 19 mm 6 in 152 mm 5 1 8 in 130 mm 6 in 152 mm STANDOFFS CAN BE REMOVED IF NOT INSTALLED IN A WALL GAS ACCESS LOCATION ON APPLIANCE IF CONTROL BOX IS LOCATED ON SIDE O...

Page 9: ...ting or other combustible materials on the floor directly in front of the appliance Clean up fallen leaves branches and other combus tible materials before using the appliance See Figure 3 3 or Figure 3 4 for required clearances Install on wood or solid noncombustible surfaces ex tending full width and depth to prevent damage DO NOT install directly on carpeting vinyl plastic composite decking or ...

Page 10: ...5 8 in 270 mm 48 in 1219 mm 48 in 1219 mm Framing 36 in minimum 889 mm from appliance front S i d e c l e a r a n c e s c a n b e z e r o a t f r a m i n g u p t o 6 i n c h e s d e e p Side clearances can be zero at framing up to 6 inches deep 6 in 6 in 36 in minimum 889 mm from appliance front Note For actual appliance dimensions refer to Section 3 A Figure 3 3 Appliance Locations and Framing Di...

Page 11: ... c a n b e z e r o a t f r a m i n g u p t o 6 i n c h e s d e e p 6 i n 6 i n 24 in min 610 mm cement board from the top of the firebox opening 24 in min 610 mm noncombustible finishing material 8 1 4 in 210 mm 10 5 8 in 270 mm 36 in minimum 889 mm from appliance front 54 in 1372 mm 54 in 1372 mm Not e For ac tual applianc e dimensions refer to Section 3 A Figure 3 4 Appliance Locations and Frami...

Page 12: ... into a wall we recom mend that the wall be an exterior wall system See framing measurements in Figure 3 3 and 3 4 You must maintain 1 in 38mm air space at the back and sides except the first 6 inches from the front can be zero to the framing See Figures 3 3 and 3 4 The header must not be placed below the top of the top standoffs Noncombustible wall sheathing material is required the first 24 in a...

Page 13: ...prevent water penetration around the appliance Due to elevated temperatures across the top of the appliance metal flashing and high temperature sealant must be used Adhesive polymeric flashing materials may melt For brick stone stucco and similar construction weep screeds should be installed per regional codes See Section 3 F and Figures 3 1 and 3 2 for more information regarding wall and enclosur...

Page 14: ... Wire must have high temperature insulation Note If a gas conversion is to be done on this appliance it should be done before electrical connections are made See Section 6 Gas Information A General Information B Wiring Requirements IntelliFire Plus Pilot Ignition System Wiring Wire the appliance junction box to 110 120 VAC for proper operation of the appliance WARNING Risk of Shock or Explosion DO...

Page 15: ...to Junction Box Match holes Figure 5 6 Place Fasten Junction Box Remove the junction box bracket by prying loose with a screwdriver Remove the two screws shown in Figure 5 2 Cut out and remove insulation from behind junction box bracket as shown in Figure 5 3 Make hand bends to bracket as shown in Figure 5 4 Fasten bracket to junction box with two screws provided with junction box Thread wire into...

Page 16: ...minals Figure 5 7 Wire the GFI Receptacle Wire the GFI receptacle as shown below Assemble the junction box Figure 5 8 Assemble Junction Box Figure 5 9 Replace Control Cover Connect the red and black wires of the wiring assem bly included with the electric kit to the red and black wires to the switch and module Plug the power sup ply wire into the wire assembly and then into the out let See Figure ...

Page 17: ...bly Wiring harness Red Jumper wire R E D R E D B R N B L K BLK G R N O R G ORG WHT Electric Kit Outlet box cover Outdoor GFI Outlet Power supply If a remote is used the brown module wire must be disconnected from the red jumper wire BLK RED Optional Remote Control Figure 5 10 Intermittent Pilot Ignition IPI Wiring Diagram with Electric Kit and Optional Remote Control ...

Page 18: ...as fitter Fire Risk Explosion Hazard High pressure will damage valve Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1 2 psig Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1 2 psig WARNING These pressures can be verified through the access panel as shown in Section 6 D Valve Access Note Gas line MUST be...

Page 19: ...n or Asphyxiation Check all fittings and connections with a non corrosive commercially available leak check solution DO NOT use open flame Fittings and connections could have loos ened during shipping and handling Accessibility to the shutoff valve is required after installation or another accessible shutoff is required Figure 6 2 Connect Incoming Gas Line to Manual Shutoff Valve The flex line and...

Page 20: ...sure the lid will fit over the box without interfering with the finish material The control box lid must be accessible and removable Caulk around the perimeter of the box to prevent water infiltration Note The control box lid can be painted as desired Use sandpaper or other abrasive material to scuff the surface prior to painting E High Altitude Installations NOTICE If the heating value of the gas...

Page 21: ...e painted as desired Use sandpaper or other abrasive material to scuff the surface prior to painting B Mantel and Wall Projections WARNING Risk of Fire Comply with all minimum clear ances to combustibles as specified Framing or finishing material closer than the minimums listed must be con structed entirely of noncombustible materials i e steel studs concrete board etc Figure 7 1 shows the dimensi...

Page 22: ...Pilot Shield Ensure the pilot shield is still in the position shown in the photo below Shipping could cause it to become dis placed Figure 8 1 Pilot Shield Position E Install Lava Rock Pour lava rock into the burner pan and cover the burner tube The lava rock level should be at least to the bottom of grate tines especially from the back side of the burner to the base pan to reduce risk of sooting ...

Page 23: ...r back on the shelf as possible PUSH LOG TO BACK OF SHELF Place right front log on the grate against the front of the grate Fit notches into the bottom of the log to position it as shown in Figure 8 6 Figure 8 6 Place Right Front Log Place top left log on the indentations in the front left log and back log as shown in Figure 8 7 Figure 8 7 Place Top Left Log Place the top right log on indentations...

Page 24: ...Center Carolina 42 Place the top log on the indentations of the right front log and the right rear log as shown in Figure 8 11 Figure 8 12 Place Right Center Log G Place Remaining Lava Rock After logs have been placed spread the remainder of the lava rock to cover the floor of the firebox Figure 8 11 Place Top Log in Center Carolina 36 Place the top log on the indentations of the left front log an...

Page 25: ...iddle Insert one screen rod through the rings on top See Figure 8 13 Repeat for other screen Screw for left screen Screw for right screen Figure 8 14 Remove Screws from Firebox Top Insert left end of the rod in the left screen handle is on the right into the hole in the upper left firebox side Insert Left Screen Rod Figure 8 15 Insert Screen Rod Remove two screws from the firebox top set aside Fas...

Page 26: ...y Install a switch lock or a wall remote control with child protection lockout feature Keep remote controls out of reach of children See your dealer if you have questions Printed in U S A Copyright 2014 Outdoor Lifestyles a brand of Hearth Home Technologies 7571 215th Street West Lakeville MN 55044 www hearthnhome com Please contact your Outdoor Lifestyles dealer with any questions or concerns For...

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