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OSTLING EMP/MODULMAT, Operating Manual

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OSTLING EMP/MODULMAT Operating Manual Download Page 36

 

 B_EU_EMP_en.doc 

ÖSTLING Markiersysteme GmbH 

Operation manual EMP 

36 

4.5 Trouble shooting 

Problem: No mark at all 

Check the following points: 

•

 

Is the line cord plugged in? 

•

 

Are all the other cables plugged in correctly? 

•

 

Has been set a voltage? 

•

 

Is the fuse on the backside of the control in order? 

•

 

Is the marking head moistened with electrolyte? 

•

 

Does a current flow between marking head and negative contact pin? 

 

Note 

Only electrically leading surface can be marked! 

Painted, anodised or otherwise coated surfaces are not suitable for marking by 
electrolytic marking systems. 

 
 
 
 

Problem: Mark is not clear 

Check the following points: 

•

 

Is the stencil clean? 

•

 

Wash the stencil and the complete marking head with water to remove the 
oxides. 

•

 

Is the surface of the product clean? Wipe off dirt and excess oil with a dry 
cloth before marking. 

 
 
 
 

Problem: Black spots around the mark 

The stencil was treated inappropriately. It was broken and became permeable 
or was torn in another way. In order to solve the problem, the stencil must be 
replaced. 

 

In emergency holes in the stencil can be sealed with tape or ÖSTLING stencil 
tape until another stencil is available. 

 
 
 
 

Summary of Contents for EMP/MODULMAT

Page 1: ...E EM MP P M MO OD DU UL LM MA AT T Ö S T L I N G Markiersysteme GmbH Broßhauser Str 27 42697 Solingen Deutschland Tel 49 0 212 26 96 0 Fax 49 0 212 26 96 199 www ostling com Edition 01 2005 ...

Page 2: ...art of the documentation may be reproduced in any form without previous written agreement of the company ÖSTLING Markiersysteme GmbH or processed multiplied or spread using electronic systems Mistake and technical subject to change ÖSTLING Markiersysteme GmbH ÖSTLING Markiersysteme GmbH is not responsible for any errors in this documentation A liability for indirect and direct damage which develop...

Page 3: ...ntrol 10 2 2 Operating devices and components 11 2 3 Accessories 14 3 Set up 14 3 1 Set the input voltage 14 3 2 Setting up the EMP or MODULMAT 16 EMP 16 MODULMAT 18 3 3 Preparing the marking head 19 4 Operation 21 4 1 Programming a marking with EU CLASSIC 22 Default settings 24 4 2 Programming a marking with EU EXPERT 24 Set the adjustments 25 Set the marking options for pulse marking 29 Working ...

Page 4: ...e as manufacturers of the marking equipment want to make you familiar as operators by an extensive safety chapter with the safety concept of the equipment and refer to possible dangers and measures Note Consider the generally accepted safety and rules for the prevention of accidents going beyond these references 1 1 Definitions is the range in the periphery of the marking equipment in which safety...

Page 5: ...ation must stand in conformity with the valid national regulations of the user country For their observance the user is responsible Impermissible is Arbitrary changing or changes of the marking equipment by the user or operator Each function which could impair safety It is possible to interconnect the parts of the equipment so that a short circuit is manufactured This is e g the case if the markin...

Page 6: ...es Danger of poisoning Do not swallow the electrolyte and do not bring it on the mucous mem branes or eyes Personnel instruction The marking equipment may be served waited and repaired only by authorized trained and instructed personnel Work on the electrical and pneumatic equipment may be implemented only by particularly trained specialists In addition the following measures must be accomplished ...

Page 7: ...t always be switched off over the MAIN SWITCH Exceptions of it with which the equipment must remain switched on with appropriate work are noted in the manual in each case With work on pneumatics Turn off and lock the compressed air supply Wait at least 5 s after turning off the compressed air supply until the pressure diminished itself Examine whether the operating pressure dropped on 0 bar Read o...

Page 8: ...rational funds For this the safety data sheet indicates the prescribed kind of disposal and the waste key The safety data sheet can be requested with the manufacturer of the operational funds Water protection In the Federal Republic of Germany the concern principle applies to devices with water endangering materials This means that by handling these materials no impurities of waters may arise This...

Page 9: ...their use the instructions for use must be kept see page 8 1 5 Danger overview The following danger overview points out the substantial potential endanger ments of lives and health by the equipment By conceiving and design as well as the safety devices of the equipment according to the EEC machine guideline 98 37 EG an endangerment of the personnel is excluded If the user of the equipment can seiz...

Page 10: ... to be marked is arbitrary The EMP MODULMAT consists of the following building groups Marking control EU CLASSIC 300 EU CLASSIC 500 EU EXPERT 300 or EU EXPERT 500 Mechanics electrolyte basin and storage vessel stand product admis sion Pneumatics Electrolyte pump The input voltage of the marking control amounts to 115 V or 230 V alternating current AC the output voltage can be adjusted steplessly f...

Page 11: ...TIC 10 TIMER 11 PUMP 12 Connection foot switch 13 Fuse magnet valve 14 Output magnet valve 15 Connection line cord 16 Connection pump 17 Connection positive cable 18 Connection negative cable 19 Hard metal output option Operating devices EU CLASSIC EU EXPERT Fig 10009 The grasp handle not illustrated serves for carrying and inclining slanting the equipment With pressure on the two lateral pushbutt...

Page 12: ...ressure gauge 3 Stencil holder X Y Z 4 Marking head 5 Stencil glued on stencil cover 6 Adjustment block 7 Connection negative cable 8 Cable and plug magnet valve 9 Pressure reducing valve 10 Compressed air connection 11 Electrolyte storage vessel 12 Electrolyte fine dosage Components EMP Fig 10102 ...

Page 13: ...the back of the control are not accessible The connections which you as a customer must reach are shifted on the back of the plastic housing 1 Throttle for cylinder speed 2 Pressure reducing valve 3 Line cord 4 Connection foot switch 5 Compressed air connection 6 Connection pump at the side Deviant components MODULMAT Fig 10123 Note Depending upon ordered design the appearance of the EMP MODULMAT ...

Page 14: ...llowing accessories are available Stencil production system ÖSTLING PT different versions 9 pin printer with Software Stencil Creator For further technical support please contact our technicians They answer gladly your questions about different marking heads and further accessories like e g customized devices or installation of the equipment into your production line 3 Set up 3 1 Set the input vol...

Page 15: ...3 Set the desired input voltage with the jumpers as shown on the sticker 2 The net frequency 50 or 60 Hz is automatically detected by the equipment Note The 24V DC output output magnet valve is secured with a second fuse 1 additionally to the magnet valve fuse on the back of the equipment This fuse prevents the destruction of the internal jumper rectifier with a overcurrent 1 A which can be caused...

Page 16: ...ating head Both cables with plug can be tucked in and cables with suitable lugs can be tightened 1 Throttle cylinder speed 2 Pressure gauge 3 Stencil holder X Y Z 4 Marking head 5 Stencil glued on stencil cover 6 Adjustment block 7 Connection negative cable 8 Cable and plug magnet valve 9 Pressure reducing valve 10 Compressed air connection 11 Electrolyte storage vessel Connections EMP Fig 10124 ...

Page 17: ... the foot switch 12 4 Tuck the plug magnet valve 8 into output magnet valve 14 5 Tuck the plug of the red positive cable into the red connection 17 at the control 6 Connect the connection negative cable 7 at the adjustment block via blue negative cable with the black connection 18 at the control 7 To supply the EMP with compressed air Lead tube PUN 8 from the internal compressed air supply to the ...

Page 18: ...g 10123 1 Plug in the line cord 3 2 Tuck the plug of the electrolyte pump into the connection pump 6 3 Plug in the foot switch 4 4 To supply the MODULMAT with compressed air Lead tube PUN 8 from the internal compressed air supply to the compressed air connection 5 of the MODULMAT The pressure must amount to 4 5 to 5 bar With the pressure reducing valve 2 the pressure can be set finely 5 Fill elect...

Page 19: ... markings Fig 10103 1 Tailor black felt 3 to the size of the surface of the marking head 2 2 Tailor conductive net 4 so that it gets over approx 15 mm at all sides of the marking head 3 Place the felt onto the marking head 4 Lay the conductive net over the felt 5 Clamp the felt and conductive net with the cartridge 3 6 Attach the marking head to the EMP MODULMAT 4 Fig 10102 page 12 7 Attach the st...

Page 20: ...l cover Marking head for deep markings Fig 10104 Note You don t need conductive net for deep marking 1 Tailor green felt 3 so that it gets over approx 15 mm at all sides of the marking head 1 2 Place the felt onto the marking head 3 Bend the O ring seal 2 over the felt 4 Attach the marking head to the EMP MODULMAT 4 Fig 10102 page 12 5 Attach the stencil glued on stencil 5 to the stencil holder 3 ...

Page 21: ...voltage Danger of life for persons with cardiac pacemaker Work with the marking equipment is forbidden for persons with cardiac pacemaker Danger of a short circuit High current flow Safety device is destroyed The marking head may not come into contact with the baseplate 1 MAIN SWITCH 2 Display 3 LEDs AC and DC 4 Pushbutton increase values 5 Pushbutton decrease values 6 ENTER 7 MENU 8 Pushbutton AC...

Page 22: ...ve the pushbutton shows the selected current type 4 To increase the marking power press 4 Each press increases the marking power in steps of 0 2 units The maxi mum value is 24 0 5 To decrease the marking power press 5 Each press decreases the marking power in steps of 0 2 units The mini mum value is 0 2 6 To reject the settings press MENU 7 Main menu appears 7 To assume the settings press ENTER 6 ...

Page 23: ...es the retarding time in steps of 0 1 s The maximum value is 10 0 s 17 To decrease the retarding time press 5 Each press decreases the retarding time in steps of 0 1 s The minimum value is 0 1 s 18 To reject the settings press MENU 7 Main menu appears 19 To assume the settings press ENTER 6 If the option Marking counter is activated the submenu Marking counter appears Otherwise the main menu appea...

Page 24: ...ff PUMP Connection pump LED P off Marking counter 00000 Language German Tab 4 4 2 Programming a marking with EU EXPERT After switching on the equipment is in the main menu The last set values and settings remain also after switching off the equipment The display shows e g 1 Marking power MP 2 Marking time MT in s 3 Pumping time PT in s 4 Current type AC alternating current DC direct current 5 AUTO...

Page 25: ... Pump activated Meaning of the pushbuttons A T and P Tab 5 In the main menu the pushbuttons AUTOMATIC TIMER and PUMP have a function A program can be started only in the main menu 1 Press MENU 7 Fig 10008 page 21 to enter the menu selection The following menus can be selected Adjustment Marking options Files Language Service 2 Press 4 or 5 until the desired menu is selected 3 Press ENTER 6 to ente...

Page 26: ... units The maxi mum value is 24 0 5 To decrease the marking power press 5 Each press decreases the marking power in steps of 0 2 units The mini mum value is 0 2 6 To reject the settings press MENU 7 To assume the settings press ENTER 6 Menu Adjustment appears During the marking time voltage is impresses and current flows With very long marking time the electrolyte heats itself the stencil becomes ...

Page 27: ...parameter Retarder appears 18 Press ENTER 6 Arrow points at RT 19 To increase the retarding time RT press 4 Each press increases the retarding time in steps of 0 1 s The maximum value is 10 0 s 20 To decrease the retarding time press 5 Each press decreases the retarding time in steps of 0 1 s The minimum value is 0 1 s 21 To reject the settings press MENU 7 To assume the settings press ENTER 6 Men...

Page 28: ...er appears 28 Press ENTER 6 Arrow points at Counter 29 Press 5 to set the counter on zero 30 To reject the setting on zero press MENU 7 To confirm the setting on zero press ENTER 6 Menu Adjustment appears 31 Press MENU 7 Menu selection appears Note If the equipment is equipped with a hard metal output a second red connection 19 Fig 10009 page 11 is on the backside 10 V AC are impressed permanently...

Page 29: ... DC AC automatic DC AC time DC AC marking power Pulse marking must be ON so that the two parameters On periode and Off periode are considered during a marking 1 Press 5 in menu Mark options until parameter Pulse marking appears 2 Press ENTER 6 3 Press 5 until pulse marking is ON or OFF 4 To reject the settings press MENU 7 To assume the settings press ENTER 6 Menu Mark options appears During a pul...

Page 30: ...meters time and mark power are considered during the marking The marking starts with the current type that is selected with the pushbutton AC DC 8 see page 26 15 Press 5 until parameter automatic appears 16 Press ENTER 6 17 Press 5 until DC AC automatic is ON or OFF 18 To reject the setting press MENU 7 To assume the setting press ENTER 6 Menu Mark options appears Pulse marking with direct DC and ...

Page 31: ...s MENU 7 Menu selection appears Working with files For always recurring products all parameters which are entered in the menu attitudes can be stored in the menu files If required the stored files max 15 can be loaded and processed in the main menu No more necessary files can be deleted 1 To save a file press 5 in menu Files until Save file appears 2 Press ENTER 6 Arrow points at No The file No 00...

Page 32: ...te a file press 5 in menu Files until Delete file appears 13 Press ENTER 6 Arrow points at No 14 Press 4 until desired file appears 15 Press ENTER 6 File is deleted Set the language The following languages can be set German English French 1 Press ENTER 6 in menu Language 2 Press 4 or 5 until the desired language is selected 3 To reject the changing of the language press MENU 7 To change the langua...

Page 33: ...isplayed 2 Press 5 The total number of markings is displayed 3 Press 5 The active net frequency is displayed 4 Press MENU 7 Menu selection appears Default settings By pressing MENU when switching on the equipment all settings are put back to default setting Marking power MP 8 0 Marking time MT s 2 0 Pumping time PT s off 0 0 Retarding time RT s off 0 01 Pulse marking off On periode s 2 0 Off perio...

Page 34: ...king head drives downward and presses the stencil on the product during the programmed marking time MT At the same time electrolyte is pumped to the marking head according to the programmed pumping time PT Note If the marking head does not drive downward briskly and evenly Set speed with throttle for cylinder speed 1 Fig 10102 page 12 or Fig 10123 page 13 8 Remove electrolyte remainders from the p...

Page 35: ...s 71 x chemically nickel plated materials high alloyed tool steels 72 x chrome steels 18 8 VA 74 x saw blades 75 x chrome plated materials 98 x titan 117 x black oxidized bronzed materials 119 x steam finished materials DE 20 x steels DE 40 x non ferrous metals DE 90 x steels with light underground Tab 7 Note The electrolytes DE 20 DE 40 and DE 90 are electrolytes for deep marking and must be proc...

Page 36: ... anodised or otherwise coated surfaces are not suitable for marking by electrolytic marking systems Problem Mark is not clear Check the following points Is the stencil clean Wash the stencil and the complete marking head with water to remove the oxides Is the surface of the product clean Wipe off dirt and excess oil with a dry cloth before marking Problem Black spots around the mark The stencil wa...

Page 37: ...sformer in order To check this the equipment must be opened Second fuse magnet valve is in the equipment The equipment must be opened Danger of electric shock Check and change of the fuse must be done by an electrician Before opening the equipment pull the line cord 5 Maintenance Regular maintenance of the control is not necessary With the occurrence of a disturbance please contact our service dep...

Page 38: ...LING Markiersysteme AG Système de Marquage Eichenweg 16 Technopôle Metz 2000 CH 4900 Langenthal 9 rue Claude Chappe Tel 41 62 922 80 20 F 57070 Metz Fax 41 62 922 66 17 Tel 33 387 768 339 Fax 33 387 768 329 Sweden USA ÖSTLING ÖSTLING Märksystem AB Marking Sytems Inc Prästkragens väg 40 931 East Water Street S 13245 Saltsjö Boo USA Chillicothe 45601 Ohio Tel 46 8 514 90 510 Tel 1 740 779 99 18 Fax ...

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