Oshkosh Corporation IMT CAS80R, Installation, Operation, Maintenance & Parts Manual

Page: 4 / 68

TABLE OF CONTENTS CAS80R
PAGE - II Manual # 99905932 (February 2016)
®
IOWA MOLD TOOLING CO., INC.
(641) 923-3711 • www.imt.com
SECTION 3: INSTALLATION (CONTINUED)
3.9 HYDRAULIC OIL RESERVOIR ..................................................................................................... 11
3.9.1 DETERMINING RESERVOIR SIZE..................................................................................................................... 11
3.9.2 DETERMINING RESERVOIR SHAPE ................................................................................................................ 11
3.9.3 MANDATORY RESERVOIR FEATURES ............................................................................................................ 11
3.9.4 RECOMMENDED OPTIONS............................................................................................................................... 13
3.9.5 FEATURES TO AVOID ........................................................................................................................................ 13
3.10 INSTALLATION .............................................................................................................................. 13
3.10.1 MACHINE LOCATION ......................................................................................................................................... 13
3.10.2 CLEARANCE....................................................................................................................................................... 14
3.10.3 MOUNTING ......................................................................................................................................................... 14
3.10.4 SERVICE CONNECTIONS.................................................................................................................................. 14
3.10.5 ELECTRICAL CONNECTIONS ........................................................................................................................... 14
3.10.6 HYDRAULIC SUPPLY CIRCUIT.......................................................................................................................... 14
3.10.7 ROUTING ............................................................................................................................................................ 14
SECTION 4: OPERATION..................................................17
4.1 GENERAL INFORMATION............................................................................................................ 17
4.2 PURPOSE OF CONTROLS........................................................................................................... 17
4.3 INITIAL START-UP PROCEDURE................................................................................................. 19
4.4 ROUTINE START-UP PROCEDURE............................................................................................. 19
4.5 COLD WEATHER START-UP PROCEDURE ................................................................................ 20
4.6 ROUTINE SHUTDOWN PROCEDURE......................................................................................... 20
4.7 OPERATING CONDITIONS........................................................................................................... 20
SECTION 5: MAINTENANCE ............................................23
5.1 GENERAL INFORMATION ............................................................................................................ 23
5.2
MACHINE MAINTENANCE SCHEDULE....................................................................................... 24
5.3 REPLACEMENT PARTS ............................................................................................................... 24
5.4 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES ................................................... 24
TABLE 5A ROUTINE MAINTENANCE SCHEDULE ............................................................................... 25
5.4.1 SERVICING THE FUSES AND CIRCUIT BREAKER.......................................................................................... 26
5.4.2 SAFETY SHUTDOWN SYSTEMS....................................................................................................................... 26
5.4.2.1 TESTING THE GAUGES’ SHUTDOWN FEATURE.................................................... 26
5.4.2.2 PRESSURE RELIEF VALVE....................................................................................... 27
5.4.3 LONG TERM STORAGE..................................................................................................................................... 27
SECTION 6: TROUBLESHOOTING ..................................29
6.1 GENERAL INFORMATION ............................................................................................................ 29
6.2 TROUBLESHOOTING GUIDE....................................................................................................... 30