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3.4. Operation guide 
 
When using the heating system, adhere to the following tips: 

 

The  boiler  should  be  working  at  the  minimal  return  temperature  from  42  °  C  to  60  °C.  Do  not 

exceed 80°C at the system supply. 

 

Ensure this limit temperature by using appropriate device or its settings. 

 

The boiler can only be operated by adults familiar with its use. 

 

Ensure that children do not remain unattended near the working boiler. 

 

Do not add any liquids or water to increase the power of the boiler. 

 

Ash should be placed in a non-combustible container with a lid. 

 

Do  not  place  on  the  boiler  or  in  its  vicinity  (within  safe  minimum  distance)  flammable  objects  or 

substances (e.g. kerosene, oil). 

 

To clean the boiler, use only gentle cleaning agents. 

 

Do not use the boiler without the recommended operating pressure. 

 

During the boiler operation, do not open the doors of the combustion chamber. 

 

Comply with the operating manual. 

 

The  installer  must  provide  the  user  with  information  about  the  operation  and  proper  use  of  the 

boiler. 

 

Do not use the boiler in case of danger of explosion, fire, leaks of combustible gases or vapours (e.g. 

when gluing linoleum, PVC etc.). 

 

Pay attention to the flammability of construction materials. 

 
 
3.5. Safety systems 
 
Each boiler is equipped with 6 interdependent safety systems.  

 

1.  Feeder  temperature  sensor  Installed during  the  commissioning  in  a  smaller  tube between  the  burner 
and the flexible pipe connected to the feeder. The sensor informs about the backflow of fire to the tray 
and an increase of the feeder temperature above 45°C.  
2.  Elastic  tube  between  the  metal  pipe  of  the  burner  and  the  feeder.  If  the  temperature  sensor  of  the 
feeder is damaged or improperly installed, the fire that goes back to the feeder dissolves the elastic pipe 
within 2-3 seconds, cutting of the fire from the feeder where pellet is stored. Additionally, the elastic pipe 
is not placed directly over the burner, but on the side. 
3. Boiler overheating sensor. If the water temperature exceeds 80°C, the burner automatically goes into 
putting-out mode. This prevents the burner from working in the case of a limited heat perception. 
4. Photoelement defines the quality of the combustion process. If there is not enough air in the furnace, 
the  fire’s  brightness  drops  below  the  pre-set  level.  The  burner  automatically  goes  from  the  maximum 
power mode (feeding large amount of fuel) to the firing up mode (small amount of fuel). If the situation 
does  not  change,  the  fire’s  brightness  remains  at  the  level  not  exceeding  the  required  brightness.  The 
burner will display “no fuel” error and will stop fuel supply, which will prevent excessive carbon monoxide 
emission.  
5.  STB with manual lock deletion. 
6.  The controller has a password on service parameters. 
 
 
 
 

Summary of Contents for Pellet Comfort 10

Page 1: ...apacity of 7 10 16 and 25 kW with automatic solid fuel feeding using pellet TECHNICAL AND MAINTENANCE DOCUMENTATION OPERATION AND MAINTENANCE MANUAL WARRANTY device version 04 2017 document version 13...

Page 2: ...stance from the walls 17 5 5 Distance from flammable materials 17 5 6 Exhaust connection guide 17 5 6 1 Exhaust connection 18 5 6 2 Inlet air connection 19 5 7 Hydraulic connections 19 5 7 1 Connectio...

Page 3: ...her with the machine Electric connections must be performed by an electrician with appropriate permissions Electric installation must be designed and performed by persons with appropriated permissions...

Page 4: ...boiler output C 80 80 80 80 Max operating pressure bar 1 5 1 5 1 5 1 5 Safety heat exchanger o o o o Fuel consumption at rated power kg h 1 74 2 45 3 8 5 58 Exhaust temperature at max power C 82 100...

Page 5: ...nt steel s s s s Top loading burner s s s s Automatic ash push out s s s s Heating burning element s s s s Jet fan s s s s Motoreducer x 2 s s s s Photocell optical flame control sensor s s s s Pellet...

Page 6: ...s manual contains important information regarding safe installation commissioning and maintenance of the boiler The boiler should be installed by a qualified installer In order to ensure intended use...

Page 7: ...6 interdependent safety systems 1 Feeder temperature sensor Installed during the commissioning in a smaller tube between the burner and the flexible pipe connected to the feeder The sensor informs abo...

Page 8: ...ctrics wiring and a tray The controller is installed in the upper part of the boiler cover Near the controller there are fuses 5A a and 2 5A b a central switch is on the top plate of the boiler c STP...

Page 9: ...www orte pl www orte pl Page 9...

Page 10: ...ning hole 26 ceramic cover of the burner 9 lower cleaning hole 27 external feeder 10 hardware 28 feeder drive assembly 11 clamp 29 bearing assembly 12 burner 30 feeder flexible pipe 13 charging hopper...

Page 11: ...ilation and gas exhaust installation During installation take into consideration the requirements of applicable regulations In case of doubt consult a fire protection expert The room where the heating...

Page 12: ...overflow pipe Unattended minors and pets cannot be near the operating boiler Do not exceed maximum power Ensure proper air circulation in accordance with appropriate regulations Ensure chimney sweep...

Page 13: ...re safety of 16 June 2003 Journal of Laws no 121 item 1137 amendments regulation of the Ministry of Internal Affairs and Administration of 16 July 2009 Journal of Laws no 119 item 998 on fire fighting...

Page 14: ...rer is not responsible for damages due to the use of parts not delivered by the manufacturer Use only original spare parts and hardware Risk of carbon monoxide poisoning Insufficient air supply can ca...

Page 15: ...t damage in transit During transport loading and unloading the device must be protected against impact damage crushing and against adverse environmental conditions as they may cause damage to the devi...

Page 16: ...from the burner and check the feeder usage In order to determine the correct amount of the fuel quantity use the following formula 0 2 kg h pellet times the amount of kW of device power E g 0 2 x 24...

Page 17: ...improper connection to the chimney and incorrect selection of the chimney Chimney sweep acceptance must be performed before operating the boiler INFO The boiler draws in air needed for combustion from...

Page 18: ...temperature of exhaust gases at the rated thermal output the boiler can emit wet fumes lead to the deposition of soot and cause insufficient chimney draft This can lead to moisture and corrosion of b...

Page 19: ...s of energy use and emissions Heat that cannot be used for heating at the time of production is stored in the buffer When the fuel inside the boiler is used the heat stored in the buffer will be put i...

Page 20: ...r partial closure of the flow or devices and mountings reducing the internal cross section on safety pipes expansion pipe overflow pipe and venting pipe INFO The minimum capacity of the expansion vess...

Page 21: ...of the system due to corrosion or limescale Ensure proper ventilation of the heating system Check the heating system for leaks Check the expansion vessel for proper operation The hand of the manomete...

Page 22: ...power supply system must be grounded Before operation after the device is connected to the chimney duct a chimney sweep acceptance must be performed For safety reasons risk of explosion chimney sweep...

Page 23: ...ng temperature drops below 0 C can be grounds for not accepting the complaint and refusing to repair or replace the boiler Before operation pay attention to the following instructions on personal safe...

Page 24: ...on of the temperature controller is contained in the temperature controller manual RK 2006 LPG or RK 2006 SPGM separate attachment Exercise caution during the first start up Pay attention to Check whe...

Page 25: ...n Pellet Comfort boilers burning only high quality pellet with the diameter from 6 to 8 mm made of sawdust of deciduous or coniferous trees without dust classified as C1 in accordance with standard 30...

Page 26: ...the controller display When the lightness in the combustion chamber drops to the lower value the lighter is turned on to re ignite the fuel The state of device can be evaluated based on the displayed...

Page 27: ...e burner housing temperature drops delete the message on the display by pressing STOP restart by pressing START 4 boiler overheating alarm BOILER OVERHEATING message appears water temperature exceeded...

Page 28: ...t back to the manufacturer 7 7 2 Replacement of the photoelement Turn of the burner by pressing STOP After the fan turns off after 10 30 minutes depending on the settings unplug the device and unscrew...

Page 29: ...re that the doors are tightly closed and secured lock on the round handle must be in the horizontal position Plug the feeder pipe to the fireplace make sure that it is pushed to the burner cover Then...

Page 30: ...ing care that it is placed below the fixed part 9 Check whether the grille tip is in the right place 10 Replace and connect the burner in reverse order 8 3 Cleaning the heating system NOTE Improper op...

Page 31: ...ater from the heating system at the lowest point to protect it from freezing In order to shut down the boiler completely burn all fuel REMEMBER IF YOU WANT TO TURN OFF THE DEVICE USE THE STOP BUTTON O...

Page 32: ...company is responsible for the first commissioning and setting the parameters 9 The warranty does not apply in the case of installation commissioning and operation not in compliance with the manual T...

Page 33: ...r Year of manufacturing Seal SELLER filled the final company selling the device to the user Company Address Phone number Date Signature and stamp of the seller AUTHORIZED SERVICE company responsible f...

Page 34: ...he tightness of exhaust connection Fresh air hole exists and is not closed Has the tightness of the boiler door been checked Safety heat exchanger and thermal outflow protection are connected without...

Page 35: ...ocumentation along with the filled warranty card during the start up there have been no material defects or distortions Date Legible signature of the User CHIMNEY SWEEP ACCEPTANCE Company name Address...

Page 36: ...s it open Has the thermal outflow protection been checked Flow pressure Flow Checking operating pressure Vent the heating system Check the safety valve Set the initial pressure of the expansion vessel...

Page 37: ...ate Legible signature Stamp Date Legible signature Stamp Date Legible signature Stamp Date Legible signature Stamp Date Legible signature Stamp Date Legible signature Stamp Date Legible signature Stam...

Page 38: ...Date Legible signature Stamp Date Legible signature Stamp Date Legible signature Stamp Date Legible signature Stamp Date Legible signature Stamp Date Legible signature Stamp Date Legible signature St...

Page 39: ...dzia confirms that heating boilers Pellet Comfort are in accordance with appropriate directives and standards and updates Directives 2006 95 EC 2004 108 EC 89 106 EC 2006 42 EC Applied standards EN 30...

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