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I.
OPERATION AND MAINTENANCE MANUAL
1.
General information ………………………………………..……………………………………………………………………………….………3
2.
Technical specification…………………………………………………………………………………………………………………………..…………..4
3.
Intended use and characteristics……………………………………………………………………..……………………………………...6
3.1
Intended use……………………………………………………..…………………………………………………………………………………….…6
3.2
Information about the boiler……………………………………………………………..……………………………………………..…..……6
3.3
Installation guide………………………………………………………………………………………………..…..……………………………..…..6
3.4
Operation guide…………………………….…..………...……………………………………………………………………………………….…..7
3.5
Safety systems………………………………………………………………………………………………………..…..……………………………..7
3.6
Boiler construction……………………………………………………………………………………………………………………………..........8
3.6.1. Boiler diagram…………………………………………………………………………………………………………………………………..8
3.6.2. Installation/disassembly diagram of the bin/tray…………………………………………………………………………….10
3.6.3.Burner diagram………………………………………………………………………………………………………………..................11
3.7
Operation and storage conditions…………………………………………………………………………………………………………….11
3.8
Minimal distances and flammability………………………………………………………………………………………………………….12
3.9
Minimal reflux temperature……………………………………………………………………………………………………………………..12
3.10
Tools, materials and auxiliary measures…………………………………………………………………………..……...................12
4.
Safety……………………………………………………………………………………………………………………..……….………………………………12
4.1 Safety tips…………………………………………….…………………………………………………..……………………………………………….13
5.
Transport and installation……………………………………………………………………………………………………………………..…..…….15
5.1
Transport………………………………………………………………………………………………………………………………..………………..15
5.2
Installation………………………………………………………………………………………………………………………………….…………….16
5.3
Installation conditions…………………………………………………………........................................................................16
5.4
Distance from the walls……………………………………………………………………………………………………………..……..........17
5.5
Distance from flammable materials……………………………………………………………………..…………………………………..17
5.6
Exhaust connection guide……………………………………………………………………………..………………………………………….17
5.6.1.Exhaust connection…………………………………………………………………………..……………………………………………..18
5.6.2. Inlet air connection…………………………………………………..…………………………………………………………………….19
5.7 Hydraulic connections…………………………………………………………………………………………………………………………………………….19
5.7.1.Connection of the boiler to CO system………………………………………………………………………………………………………………19
5.8. Filling the heating system and checking for leaks………………………………………..………………………………………………………….21
6.
Starting up……………………………………………………………………………………………………………………………………………………….22
6.1
Before start up……………………………………………………………………………………………………………………………………….…22
6.2
First start up……………………………………………………………………………………………………………………………………………..23
7.
Operation……………………………....………………………………………………………………………………………………………………….…...24
7.1
Turning on the device…………………………………………………………………………………………………………….…………………24
7.2
Safe turn off………………………………………………………………………………………………………………………………………………25
7.3
Fuel …………………..………………………………………………………………………………………………………………………………….….25
7.4
Suggested settings…………………………………………………………………………………………………………………………………...25
7.5
Messages on the controller…………………………………………………………………………………………………..…………….……26
7.6
Burner trouble………………………………………………………………………………………………………………………………………....27
7.7
Replacing spare parts…………………………………………………………………………………………………..……………………………28
7.7.1. Lighter replacement………………………………………………………………………………………………………………………..28
7.7.2. Photoelement replacement…………………………………………………………………………………………………………….28
8.
Maintenance…………………..……………………………………………………………………………………………………………....................28
8.1
Cleaning the boiler……………………………………………………………………………………………………………....…..……………..28
8.2
Cleaning the burner…………………………………………………………………………………………………………….…….……………..29
8.3
Cleaning the heating system…………………………………………………………………………………………..………………………..30
9.
Shut-down………………….…………………………………………………………………………………………………..….……………………………31
10.
Wiring diagram of the boiler………………………………………………………………………………………………………….………………..31
11.
Warranty terms…………………………………………………………………….………………………………………………………………………...32
12.
Warranty card and protocols…………………………………….…………………......................................................................33
13.
EC declaration of conformity ...............................................................................................................................39
II.
TEMPERATURE CONTROLLER RK-2006 SPGM OPERATING INSTRUCTION
