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MACHINE MAINTENANCE 

 
All general information about machine maintenance is based on normal machine working conditions: 
indoor, moderate dust and low moisture environment, and maximum rotation of 32 RPM of 
turntable/rotary arm. They should be regarded as guidelines, reviewed and corrected according to 
requirements of actual use and conditions. 
 

MOTOR MAINTENANCE 

 
An occasional inspection of the brushes should be made in order to establish a wear rate. 
Replacement brushes should be installed before old brushes wear to 9/16” long, measured on the 
long side. After replacing brus hes run the motor near rated speed for at least 1/2 hour with no load to 
seat the new brushes. 
Failure to properly seat the new brushes may cause commutator damage and rapid wear of the new 
brushes. If the commutator becomes rough, scored or out of shape,  a competent motor shop should 
disassemble it and resurface the commutator. 
With every third brush change, have a competent motor shop resurface the commutator and blow the 
carbon dust out of the motor. 
 

REDUCER OIL CHANGE 

 
All external cap screws and plugs on the reducing transmission should be checked for tightness after 
the first week. It is recommended to change the oil every six months or at least 1800 hours of 
operation, whichever comes first. When adding or changing oil, the transmission should never  be 
filled above the oil level mark indicated, because leakage and overheating may occur. Below is the 
list of the type of lubricant that should be used. 
 
List of recommended reducer oils 
 
               Manufacturer                                  Lubricant  
 
               American Oil Co                               American Cyl Oil no: 196-L 
               Cities Service Oil Co.                       Citgo Cyl Oil 100-5 
               Gulf Oil Corp.                                   Gulf Senate 155 
               Mobil Oil Corp.                                 Mobil 600 W Suer-r Cyl. Oil   
               Philips Oil Corp.                               Andes S 180 
               Texaco Inc.                                      624 + 650T Cyl.Oil 
               Shell Oil Co.                                     Velvata Oil J82 
               Union Oil of Cal.                              Red Line Worm Gear Lube 140 
 

RING BEARING MAINTENANCE (when applicable) 

 
The ring bearing (located under the turntable) s hould be re-lubricated internally and externally. 
 

Internally:

  by injecting grease into all the lubrication nipples in succession until a collar of fresh 

grease appears around the perimeter of the ring. The re -lubrication interval suggested for these 
bearings, used in Stretch Wrapping Machinery is 750 hours, with a maximum period of 6 months. The 
lubricant should be fresh and applied in sufficient quantities to make sure all surfaces are lubricated. 

Summary of Contents for 2005-8899999

Page 1: ...MODEL MPA66 17 SERIAL 2005 8899999 2270 Industrial boul Montreal Laval Canada H7S 1P9 Tel 450 667 9769 Fax 450 667 6320...

Page 2: ...INSTRUCTION MANUAL FOR ALL INQUIRIES PLEASE CONTACT OUR LOCAL DISTRIBUTOR FOR NORTH AMERICA ONLY 1 800 333 6556...

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Page 4: ...high in durability and low in maintenance requirements Our advance control systems mean that Orion equipment can be operated safely and efficiently without the need for special operator expertise Plea...

Page 5: ...equired when making an inquiry 1 Model 2 Serial Number 3 Subassembly see PART LIST SAFETY ORION S stretch wrappers should be operated with caution and common sense as any other industrial equipment To...

Page 6: ...ell System Electronic Film Tension Control Adjustment on the Panel End of Cycle Film Force Release Separate Top and Bottom Wrap Count Selectors Variable Speed Separate Film Carriage Up Down Controls P...

Page 7: ...el Construction Throughout Non Proprietary Locally Obtainable Components Throughout Easy Access to All Components Open Mechanical Design for Ease of Maintenance Integral Structural Steel Stand Floor B...

Page 8: ...acking and supporting additions these may include the blocks under the carriage and the restraining bar over the table NOTE when removing the stretchwrap film covering the machine care must be taken n...

Page 9: ...any traffic The wrapper mainframe section must be bolted to the floor by the 1 2 concrete floor anchors leg shield or expandable type NOTE Mongoose M66IS or M67IS the Z stand must be bolted to the fl...

Page 10: ...omatic cycle When the switch is set to MANUAL the manual control switches are enabled In order to begin machine testing or operational set up the operation mode MUST be set to MANUAL This will permit...

Page 11: ...conveyor when depressed Each conveyor section has its own switch Standard configuration is Infeed Process and Exit Conveyor In case of extra conveyors optional the pushbutton switches will bear the n...

Page 12: ...some films NOTE Lighter loads may require lower tension settings then heavier loads Film tension is controlled through the dancer bar system Occasionally the Feed Back Proximity Sensor may need some a...

Page 13: ...d to stop approximately 1 5 seconds after this photoswitch is activated Turntable or Process Conveyor Safety Photoswitches these are the three photoswitches pointed at the turntable or process conveyo...

Page 14: ...allet sensor eyes automatic systems only Load height stop photoswitch on the carriage Conveyor acceleration deceleration Turntable speed jog speed Turntable speed acceleration deceleration Turntable h...

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Page 17: ...e roll to prevent upward movement 5 Pull the handle marked PULL TO OPEN to open film distributor cradle 6 Pass the roped tail of the film through opening as shown on the film quick threading pattern D...

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Page 20: ...the reducing transmission should be checked for tightness after the first week It is recommended to change the oil every six months or at least 1800 hours of operation whichever comes first When addin...

Page 21: ...TICE If the machine works in a dusty and corrosive environment the raceways should be re greased more often at least every 100 hours CHAIN MAINTENANCE To clean the chain wipe it with an oily cloth eve...

Page 22: ...FULLY AUTOMATIC STANDARD ASSEMBLY PART LIST Note Quantity listed in order of part number The names given to the parts are generic...

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Page 30: ...APPENDIX...

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Page 33: ...Span RV1 The RV1 pot controls the system loop gain The system loop gain may be adjusted if the motor continues to be energized when the dancer arm is unloaded and at rest With the machine stopped the...

Page 34: ...ed current is achieved This should not exceed 125 of the motor nameplate rating Do not stall the motor for more than a few seconds or damage may occur Trip The output relay located on SCR Board Output...

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Page 37: ...entiometers marked 1 2 A and D The instructions are in the suggested order of adjustment and intended to be made after installation of the board in the control enclosure Please refer to the attached s...

Page 38: ...2 is the control for the high speed2 for the turntable tower during the wrap cycle once acceleration is complete This speed can be as high as 12 RPM However you should note that if it is set too high...

Page 39: ...settle to its preset jog speed Thus the deceleration control is important in that if the deceleration time is too short we will prematurely reach jog speed and jog an excessive amount of time to the h...

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