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ORION PACKAGING SYSTEMS INC. 

SEMI-AUTOMATIC SPECIFICATIONS - EFFECTIVE SEPTEMBER 1st, 2000 

REVISED APRIL 2001

 

 

ORION MODEL MPA66 
Medium Duty Automatic Rotary Tower System (conveyorless) 
 
Maximum Load Size                    

48”W x 48”L x 80”H 

Minimum Load Size                     

30”W x 30”L x 26”H 

 
Weight Capacity

                           Unlimited (Floor Loaded) 

 

Production Capacity

                    Contact Orion for a Throughput Calculation Specific to your application

 

Utilities                                          

115/1/60 30 Amp Service 

3 CFM Compressed Air @ 80 PSI 

 
Rotary Tower                                

20” Diameter Precision Ring Bearing Tower Support 

Structural Steel Tube Design 
Easy Access to all components 
 
 

Tower Drive                                  

Heavy Duty ANSI Chain & Sprocket Drive 

0 - 12 RPM Variable Tower Speed 
Electronically Adjustable Acceleration/Deceleration (Soft Start) 
Variable Speed Drive Motor  
Positive Home Position Alignment Feature 

 
 

Control Features                          

Free Standing, CSA Approved, NEMA 12 Control Panel 
State-of the-Art Allen Bradley Programmable Logic Control for maximum 
Flexibility 
User Friendly Controls with Non-Proprietary Pushbuttons and Switches 
Load / Personnel Safety Stop Photocell System 
Electronic Film Tension Control Adjustment on the Panel 
End of Cycle Film Force Release 
Separate Top and Bottom Wrap Count Selectors 
Variable Speed & Separate Film Carriage Up/Down Controls 
Photocell for Automatic Load Height Detection 
Rewrap Pushbutton for Rewrapping Load After Film Roll Replacement, E-Stop, Etc. 
Tower Jog Pushbutton 
Current Overload Protection 
 
 

Film Delivery                                 

20” Orion Insta-Thread Powered Prestretch Film Delivery System 

Precision Ground, Polyurethane Pre-Stretch Rollers for Consistent, Maximum Film Yield 
245% Standard Pre-Stretch Ratio (Adjustable from 100% to 425%) 
Easy & Safe to Operate Self-Threading Carriage Design 
Electronic Film Tension Control Adjustment on the Panel 
Full Authority Film Dancer Bar with Variable Speed Output (Non-Wearing Sensor) 
Heavy Duty ANSI Chain & Sprocket Ratio Control 
Insta-Sense Film Broken/Out Sensing Logic with Indicator Light 
Ultra-Low Wrap (Film Web to within 2” of Floor Dependent Upon Film Type/Tension) 
 
 

Film Carriage Drive                      

Heavy Duty ANSI Chain Carriage Lift 

Variable Speed Drive Motor  
Multi-Point UHMW Precision Carriage Guidance System 
6’ High Expanded Metal Safety Fence on Non-Operating side of System 
 
 

Visit our Distributor Support Website at 

www.support.orionpackaging.com

 

Summary of Contents for 2005-8899999

Page 1: ...MODEL MPA66 17 SERIAL 2005 8899999 2270 Industrial boul Montreal Laval Canada H7S 1P9 Tel 450 667 9769 Fax 450 667 6320...

Page 2: ...INSTRUCTION MANUAL FOR ALL INQUIRIES PLEASE CONTACT OUR LOCAL DISTRIBUTOR FOR NORTH AMERICA ONLY 1 800 333 6556...

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Page 4: ...high in durability and low in maintenance requirements Our advance control systems mean that Orion equipment can be operated safely and efficiently without the need for special operator expertise Plea...

Page 5: ...equired when making an inquiry 1 Model 2 Serial Number 3 Subassembly see PART LIST SAFETY ORION S stretch wrappers should be operated with caution and common sense as any other industrial equipment To...

Page 6: ...ell System Electronic Film Tension Control Adjustment on the Panel End of Cycle Film Force Release Separate Top and Bottom Wrap Count Selectors Variable Speed Separate Film Carriage Up Down Controls P...

Page 7: ...el Construction Throughout Non Proprietary Locally Obtainable Components Throughout Easy Access to All Components Open Mechanical Design for Ease of Maintenance Integral Structural Steel Stand Floor B...

Page 8: ...acking and supporting additions these may include the blocks under the carriage and the restraining bar over the table NOTE when removing the stretchwrap film covering the machine care must be taken n...

Page 9: ...any traffic The wrapper mainframe section must be bolted to the floor by the 1 2 concrete floor anchors leg shield or expandable type NOTE Mongoose M66IS or M67IS the Z stand must be bolted to the fl...

Page 10: ...omatic cycle When the switch is set to MANUAL the manual control switches are enabled In order to begin machine testing or operational set up the operation mode MUST be set to MANUAL This will permit...

Page 11: ...conveyor when depressed Each conveyor section has its own switch Standard configuration is Infeed Process and Exit Conveyor In case of extra conveyors optional the pushbutton switches will bear the n...

Page 12: ...some films NOTE Lighter loads may require lower tension settings then heavier loads Film tension is controlled through the dancer bar system Occasionally the Feed Back Proximity Sensor may need some a...

Page 13: ...d to stop approximately 1 5 seconds after this photoswitch is activated Turntable or Process Conveyor Safety Photoswitches these are the three photoswitches pointed at the turntable or process conveyo...

Page 14: ...allet sensor eyes automatic systems only Load height stop photoswitch on the carriage Conveyor acceleration deceleration Turntable speed jog speed Turntable speed acceleration deceleration Turntable h...

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Page 17: ...e roll to prevent upward movement 5 Pull the handle marked PULL TO OPEN to open film distributor cradle 6 Pass the roped tail of the film through opening as shown on the film quick threading pattern D...

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Page 20: ...the reducing transmission should be checked for tightness after the first week It is recommended to change the oil every six months or at least 1800 hours of operation whichever comes first When addin...

Page 21: ...TICE If the machine works in a dusty and corrosive environment the raceways should be re greased more often at least every 100 hours CHAIN MAINTENANCE To clean the chain wipe it with an oily cloth eve...

Page 22: ...FULLY AUTOMATIC STANDARD ASSEMBLY PART LIST Note Quantity listed in order of part number The names given to the parts are generic...

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Page 30: ...APPENDIX...

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Page 33: ...Span RV1 The RV1 pot controls the system loop gain The system loop gain may be adjusted if the motor continues to be energized when the dancer arm is unloaded and at rest With the machine stopped the...

Page 34: ...ed current is achieved This should not exceed 125 of the motor nameplate rating Do not stall the motor for more than a few seconds or damage may occur Trip The output relay located on SCR Board Output...

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Page 37: ...entiometers marked 1 2 A and D The instructions are in the suggested order of adjustment and intended to be made after installation of the board in the control enclosure Please refer to the attached s...

Page 38: ...2 is the control for the high speed2 for the turntable tower during the wrap cycle once acceleration is complete This speed can be as high as 12 RPM However you should note that if it is set too high...

Page 39: ...settle to its preset jog speed Thus the deceleration control is important in that if the deceleration time is too short we will prematurely reach jog speed and jog an excessive amount of time to the h...

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