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CONTROL PANEL 

 
The control panel layout is custom designed for each particular installation. Please before 
proceeding be familiar with location of the  EMERGENCY  button and  all functions, switches 
and pushbuttons. 
 

POWER SWITCHES 

 

Main Disconnect Switch 

ON - connects the power source to the machine. 
OFF - disconnects the power source. 
 

Power Switch 
 

When the power switch is not actuated, all the inputs of the machine are operative but the 
outputs will remain disabled. This is a useful aspect for troubleshooting since the signal may 
be traced at the PLC without having the machine operate. When the power switch is 
activated, the outputs are enabled and the machine will resume no rmal operation. 
 

Operation Mode Selector Switch 

 
The two settings on the operation mode selector switch are: 
 

MANUAL:

 Manual operation for use during the machine testing, set-up,  

                     or troubleshooting. 

AUTO:

        Automatic operation whe n using the programmed commands 

                     of the automatic cycle. 
 
When the switch is set to 

MANUAL

  the manual control switches are enabled. In order to 

begin machine testing or operational set-up, the operation mode MUST be set to 

MANUAL

This will permit the operator to use the manual switches described in this section. 
 
When the mode selector switch is set to 

AUTO

,  the programmed commands stored in the 

PLC are operate and the 

START

  button may be pressed to permit normal automatic 

operation. The STOP  button may be pressed to stop the cycle during operation. The mode 
selector switch may be switched from 

AUTO

  to 

MANUAL 

during the cycle for a transfer to 

manual operation. 
 
 

START AND STOP SWITCHES 
(EMERGENCY STOP) 
 

The START switch is used to start the cycle once the load is on the turntable (or under the 
rotary arm). The cycle may be stopped at anytime by pressing the STOP button. 
 

NOTICE: 

In case of emergency, use the STOP button, which interrupts all the machine 

electrical circuits (except multis tretch drive). If the STOP pushbutton is pressed in the 
middle of the cycle, the carriage and turntable (rotary arm) may be returned to their home 
position by using the buttons in the 

MANUAL 

mode. 

 
 
 

Summary of Contents for 2005-8899999

Page 1: ...MODEL MPA66 17 SERIAL 2005 8899999 2270 Industrial boul Montreal Laval Canada H7S 1P9 Tel 450 667 9769 Fax 450 667 6320...

Page 2: ...INSTRUCTION MANUAL FOR ALL INQUIRIES PLEASE CONTACT OUR LOCAL DISTRIBUTOR FOR NORTH AMERICA ONLY 1 800 333 6556...

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Page 4: ...high in durability and low in maintenance requirements Our advance control systems mean that Orion equipment can be operated safely and efficiently without the need for special operator expertise Plea...

Page 5: ...equired when making an inquiry 1 Model 2 Serial Number 3 Subassembly see PART LIST SAFETY ORION S stretch wrappers should be operated with caution and common sense as any other industrial equipment To...

Page 6: ...ell System Electronic Film Tension Control Adjustment on the Panel End of Cycle Film Force Release Separate Top and Bottom Wrap Count Selectors Variable Speed Separate Film Carriage Up Down Controls P...

Page 7: ...el Construction Throughout Non Proprietary Locally Obtainable Components Throughout Easy Access to All Components Open Mechanical Design for Ease of Maintenance Integral Structural Steel Stand Floor B...

Page 8: ...acking and supporting additions these may include the blocks under the carriage and the restraining bar over the table NOTE when removing the stretchwrap film covering the machine care must be taken n...

Page 9: ...any traffic The wrapper mainframe section must be bolted to the floor by the 1 2 concrete floor anchors leg shield or expandable type NOTE Mongoose M66IS or M67IS the Z stand must be bolted to the fl...

Page 10: ...omatic cycle When the switch is set to MANUAL the manual control switches are enabled In order to begin machine testing or operational set up the operation mode MUST be set to MANUAL This will permit...

Page 11: ...conveyor when depressed Each conveyor section has its own switch Standard configuration is Infeed Process and Exit Conveyor In case of extra conveyors optional the pushbutton switches will bear the n...

Page 12: ...some films NOTE Lighter loads may require lower tension settings then heavier loads Film tension is controlled through the dancer bar system Occasionally the Feed Back Proximity Sensor may need some a...

Page 13: ...d to stop approximately 1 5 seconds after this photoswitch is activated Turntable or Process Conveyor Safety Photoswitches these are the three photoswitches pointed at the turntable or process conveyo...

Page 14: ...allet sensor eyes automatic systems only Load height stop photoswitch on the carriage Conveyor acceleration deceleration Turntable speed jog speed Turntable speed acceleration deceleration Turntable h...

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Page 17: ...e roll to prevent upward movement 5 Pull the handle marked PULL TO OPEN to open film distributor cradle 6 Pass the roped tail of the film through opening as shown on the film quick threading pattern D...

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Page 20: ...the reducing transmission should be checked for tightness after the first week It is recommended to change the oil every six months or at least 1800 hours of operation whichever comes first When addin...

Page 21: ...TICE If the machine works in a dusty and corrosive environment the raceways should be re greased more often at least every 100 hours CHAIN MAINTENANCE To clean the chain wipe it with an oily cloth eve...

Page 22: ...FULLY AUTOMATIC STANDARD ASSEMBLY PART LIST Note Quantity listed in order of part number The names given to the parts are generic...

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Page 30: ...APPENDIX...

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Page 33: ...Span RV1 The RV1 pot controls the system loop gain The system loop gain may be adjusted if the motor continues to be energized when the dancer arm is unloaded and at rest With the machine stopped the...

Page 34: ...ed current is achieved This should not exceed 125 of the motor nameplate rating Do not stall the motor for more than a few seconds or damage may occur Trip The output relay located on SCR Board Output...

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Page 37: ...entiometers marked 1 2 A and D The instructions are in the suggested order of adjustment and intended to be made after installation of the board in the control enclosure Please refer to the attached s...

Page 38: ...2 is the control for the high speed2 for the turntable tower during the wrap cycle once acceleration is complete This speed can be as high as 12 RPM However you should note that if it is set too high...

Page 39: ...settle to its preset jog speed Thus the deceleration control is important in that if the deceleration time is too short we will prematurely reach jog speed and jog an excessive amount of time to the h...

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