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Operator

’s Manual

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Spot finder IR camera

Summary of Contents for Xi 400

Page 1: ...Operator s Manual optris Xi 80 400 410 Spot finder IR camera...

Page 2: ...Optris GmbH Ferdinand Buisson Str 14 13127 Berlin Germany Tel 49 30 500 197 0 Fax 49 30 500 197 10 E mail info optris global Internet www optris global...

Page 3: ...Table of contents 3 1 General Notes 8 1 1 Intended use 8 1 2 Warranty 9 1 3 Scope of delivery 10 1 4 Maintenance 10 1 4 1 Cleaning 10 1 5 Model overview 11 2 Technical Data 12 2 1 General specificatio...

Page 4: ...26 3 1 Dimensions 26 3 2 Accessories 31 3 2 1 Air purge laminar 31 3 2 2 Water cooling 35 3 2 3 Shutter 38 3 2 4 Combination of air purge water cooling and shutter 42 3 2 5 Outdoor protective housing...

Page 5: ...onal 58 4 1 6 Industrial Process Interface for Xi 400 optional 63 4 2 Example for a Fail Safe monitoring of the Xi with a PLC 67 4 3 USB cable extension for Xi 400 69 5 Functions 70 5 1 Ethernet Xi 80...

Page 6: ...up 90 7 2 Software window 92 7 3 Basis features of the software PIX Connect 94 8 Basics of Infrared Thermometry 97 9 Emissivity 102 9 1 Definition 102 9 2 Determination of unknown emissivity 104 9 3 C...

Page 7: ...ix C Quick start for serial communication 110 Appendix D Interprocess Communication IPC 113 Appendix E PIX Connect Resource Translator 114 Appendix F Wiring diagrams PIF for Xi 400 115 Appendix G Decl...

Page 8: ...er to do a comfortable detailed analysis with the software PIX Connect The Xi is a precise instrument and contains an extremely sensitive infrared detector and a high quality lens The alignment of the...

Page 9: ...y date After the warranty is expired the manufacturer guarantees additional 6 months warranty for all repaired or substituted product components Warranty does not apply to damages which result from mi...

Page 10: ...xis tripod thread Process interface cable incl terminal block 1 m Software package PIX Connect Quick start guide 10 m and 20 m version not available for Xi 80 and Xi 410 1 4 Maintenance Never use clea...

Page 11: ...t 50 Hz Surface measurements in industrial application autonomous operation with automatic spot finder Xi 400 IR 20 to 900 C 200 to 1500 C optional 8 14 m USB 80 Hz 27 Hz Real time thermographic image...

Page 12: ...80 36 x 90 mm M30 Xi 400 410 36 x 100 mm M30 Weight without mounting bracket Xi 80 201 210 g depending on optics Xi 400 410 216 220 g depending on optics Cable length USB 1 m standard 3 m 5 m 10 m 20...

Page 13: ...s Stress program camera in operation Shock half sinus 25 G testing Ea 25 G acc IEC 60068 2 27 Acceleration 245 m s2 25 G Pulse duration 11 ms Number of directions 6 3 axes with 2 directions each Durat...

Page 14: ...axes with two directions each Duration 18 Shocks 3 Shocks each direction Vibration sinus shaped testing Fc acc IEC60068 2 6 Frequency range 10 500 Hz Acceleration 29 42 m s2 3 G Frequency change 1 Oct...

Page 15: ...m s2 4 01 GRMS Frequency spectrum 10 106 Hz 0 9610 m s2 2 Hz 0 010 G2 Hz 106 150 Hz 6 dB Octave 150 500 Hz 1 9230 m s2 2 Hz 0 020 G2 Hz 500 2000 Hz 6 dB Octave 2000 Hz 0 1245 m s2 2 Hz 0 00126 G2 Hz N...

Page 16: ...ss Interface PIF in 0 10 V Emissivity ambient temperature reference temperature uncommitted value flag control triggered recording triggered snapshots triggered line scanner triggered event grabber re...

Page 17: ...2 x 288 pixel 80 Hz 27 Hz UFPA Ethernet 384 x 240 Pixel 25 Hz USB 384 x 240 Pixel 4 Hz Lenses FOV 12 x 12 F 1 0 30 x 30 F 0 9 55 x 55 F 0 9 80 x 80 F 0 9 18 x 14 F 1 1 29 x 22 F 0 9 53 x 38 F 0 9 80 x...

Page 18: ...18 Warm up time 10 min Emissivity 0 100 1 100 Software App PIX Connect IRmobile 1 Accuracy statement effective from 150 C 2 At ambient temperature 23 5 C whichever is greater...

Page 19: ...ent to the right to the focus setting infinite Figure 2 Motorized focus settings in PIX Connect The variety of different lenses offers the possibility to precisely measure objects in different distanc...

Page 20: ...st be paid to the quality of detail contrast with which an object can be represented in the image This is described by the modulation transfer function MTF Since in contrast to visual cameras with IR...

Page 21: ...the measuring spot definition with infrared thermometers The following tables with examples showing what spot sizes and pixel sizes will be reached in which distance For individual configuration there...

Page 22: ...22 Table 2 Note The accuracy of measurement can be outside of the specifications for distances below the defined minimum distance...

Page 23: ...Technical Data 23 Note The accuracy of measurement can be outside of the specifications for distances below the defined minimum distance...

Page 24: ...24 Note The accuracy of measurement can be outside of the specifications for distances below the defined minimum distance...

Page 25: ...Technical Data 25 Note The accuracy of measurement can be outside of the specifications for distances below the defined minimum distance...

Page 26: ...supplied mounting nut standard and adjustable mounting bracket standard to a mounting device available Figure 3 Xi with mounting bracket Figure 4 Mounting bracket adjustable in one axis with tripod t...

Page 27: ...Mechanical Installation 27 Figure 5 Xi 80 dimensions mm...

Page 28: ...28 Figure 6 Xi 400 dimensions mm...

Page 29: ...Mechanical Installation 29 Figure 7 Xi 410 dimensions mm...

Page 30: ...30 Figure 8 Industrial stackable PIF Process Interface electronic box control box shutter dimensions mm...

Page 31: ...s on the application and the installation conditions on site The laminar air purge has a Si protective window Typical transmission value 0 82 deviations possible replacement window available under the...

Page 32: ...9 Laminar air purge with Si protective window dimensions mm How to Video Replacement of Si protective window https www optris global replacement of the si protective window of the laminar air purge a...

Page 33: ...purge with Si protective window ACXIAPL and mounting bracket ACXIAPLAB dimensions mm How to video Xi 80 https www optris global mounting the air purge unit on xi 80 How to video Xi 400 https www optr...

Page 34: ...34 Figure 11 Mounting bracket ACXIAPLAB dimensions mm weight 276 g...

Page 35: ...o 250 C and the optional high temperature cable operating temperature up to 250 C When using water cooling a corresponding mounting kit Part No ACXIxxxWAKx is required WAK1 Usage without air purge WAK...

Page 36: ...36 Figure 12 Water cooling ACXIW and mounting kit ACXIxxxWAK1 dimensions mm weight 1710 g...

Page 37: ...Mechanical Installation 37 Figure 13 Shutter for water cooling ACXISW dimensions mm weight 600 g...

Page 38: ...he optics The shutter has a 100 ms fast closing mode Complete seal when closed Includes a control box for connections Shutter can be used in combination with Process Interface PIF The corresponding mo...

Page 39: ...Mechanical Installation 39 Figure 14 Shutter ACXIS with mounting bracket ACXIAPLAB dimensions mm weight 826 g...

Page 40: ...40 Figure 15 Shutter ACXIS dimensions mm weight 550 g...

Page 41: ...ation and pulse operation S2 Activation deactivation of fast closing mode S3 Only for factory calibration Switch must be at Normal S4 Switching between mV or mA input Lower screw terminal Connection f...

Page 42: ...ays required for air purge and shutter For water cooling ACXIW the mounting bracket is included and does not have to be ordered separately Part No Combinations ACXIAPL ACXIAPLAB ACXIS ACXISW ACXIW ACX...

Page 43: ...Mechanical Installation 43 Figure 17 Air purge ACXIAPL water cooling ACXIW shutter ACXISW and appropriate mounting kit ACXIxxxWAKx dimensions mm Components Air purge Water cooling Shutter Mounting kit...

Page 44: ...oling ACXIW and appropriate mounting kit ACXIxxxWAKx dimensions mm Components Air purge Water cooling Mounting kit How to video https www optris global assembly of xi 400 into the water cooling housin...

Page 45: ...Mechanical Installation 45 Figure 19 Water Cooling ACXIW Shutter ACXISW and appropriate mounting kit ACXIxxxWAKx dimensions mm Components Water cooling Shutter Mounting kit...

Page 46: ...46 Figure 20 Air purge ACXIAPL with mounting bracket ACXIAPLAB and shutter ACXIS dimensions mm Components Air purge Mounting bracket Shutter...

Page 47: ...g the outdoor protective housing Part No ACXIOPH24 In addition the industrial or stackable PIF Part No ACCJAPIPIFMA Xi 400 or ACOPHXIPIF Xi 80 410 can be installed as an accessory without housing and...

Page 48: ...23 Figure 22 Backside of the Xi 80 410 with connectors Figure 23 Backside of the Xi 400 with connectors 1 Plug for USB Ethernet1 PoE cable 2 Plug for in and outputs or RS485 1 Plug for USB cable 2 Plu...

Page 49: ...AI and 0 4 20 mA for AO The process interface can be activated via the software choosing the following options Analog Input AI Emissivity ambient temperature reference temperature uncommitted value f...

Page 50: ...V Ground Brown VCC 5 30 V Power1 White IN A Analog Digital Input or RS485 A Green OUT B Analog Output or RS485 B Yellow GND ISO Isolated Ground for IN and OUT Gray 1 Power supply only necessary when...

Page 51: ...og input 0 10 V 1 Digital input active low 0 0 6 V 24 V AO Analog output Alarm output 0 4 20 mA 0 4 20 mA 1 The AI is designed for max 24 V the voltage level above 10 V is not interpreted In addition...

Page 52: ...The signal level is always 0 10 V DI 24 V The process interface can be activated via the software choosing the following options Analog Input AI Emissivity ambient temperature reference temperature u...

Page 53: ...Installation 53 Figure 25 Configuration Standard Process Interface PIF Xi 400 Shield Black Gnd Ground Brown DI Digital Input Gray Vcc Power supply 5 24 V DC White AI Analog Input Green AO Analog Outp...

Page 54: ...range1 status AI Analog input 0 10 V 2 DI Digital input active low 0 0 6 V 24 V AO Analog output Alarm output 0 10 V 0 10 V 1 Depending on supply voltage for 0 10 V on the AO the PIF has to be powere...

Page 55: ...Electrical Installation 55 4 1 3 PIN allocation Xi 80 410 Figure 26 Rear side of Xi 80 410 USB Ethernet PIF 1 VCC 1 VCC 2 D 2 RS485 or AO 3 D 3 RS485 or AI 4 Tx 4 GND 5 Tx 5 GND ISO 6 Rx 7 Rx 8 GND...

Page 56: ...56 4 1 4 PIN allocation Xi 400 Figure 27 Rear side of Xi 400 USB PIF 1 VCC 1 INT 2 GND 2 SDA I C 4 D 3 SCL I C 5 D 4 DGND 5 3 3 V Out...

Page 57: ...prietary PIF cable in the menu Tools Configuration Device PIF in the PIX Connect software is necessary Figure 28 Support proprietary PIF cable Consider that the input of the PIF is not protected if th...

Page 58: ...and process is available connection box with IP65 5 m 10 m or 20 m standard or high temperature cable for camera connection terminal for process integration Appendix F Wiring diagrams PIF Pin assignme...

Page 59: ...g triggered snapshots triggered line scanner triggered event grabber reset peak valley hold switch temperature range Analog Output AO Main measure area measure area internal temperature flag status re...

Page 60: ...t 1 2 and 3 open closed red LED on 0 30 V 400 mA FS Fail safe relay open closed green LED on 0 30 V 400 mA 1 depending on supply voltage for 0 10 V on the AO the PIF has to be powered with min 12 V 2...

Page 61: ...Connection of 3 industrial PIFs via RS485 Each stackable industrial PIF must have its own RS485 address The address must be set directly on the board For the PIF which is the furthest away the 120R s...

Page 62: ...ns as an alarm The time constant of the fail safe is 1 5 seconds Controlled conditions on camera and software Standard Process interface ACXIIOCB1 Industrial Process interface ACXIPIFCBxx Interruption...

Page 63: ...Xi and process is available connection box with IP65 5 m 10 m or 20 m standard or high temperature cable for camera connection terminal for process integration Appendix F Wiring diagrams PIF Pin assi...

Page 64: ...ts triggered line scanner triggered event grabber reset peak valley hold switch temperature range Analog Output AO Main measure area measure area internal temperature flag status recording status line...

Page 65: ...en closed green LED on 0 30 V 400 mA 1 depending on supply voltage for 0 20 mA on the AO the PIF has to be powered with min 5V 1 5 working resistance 0 021 24 V Example RLoad 500 ohm Umin 1 5 500 0 02...

Page 66: ...nstant of the fail safe is 1 5 seconds Controlled conditions on camera and software Standard Process interface ACPIPIF Industrial Process interface ACPIPIFMACBxx Interruption USB cable to camera Inter...

Page 67: ...PLC Figure 32 Fail Safe monitoring states Fail Safe monitoring states 1 Breakdown of PIF power supply 4 Malfunction of Xi 2 Cable break of fail safe cable 5 Breakdown of Xi power supply Interruption...

Page 68: ...ring states 1 Breakdown of PIF power supply 5 Malfunction of Xi 2 Cable break of fail safe cable 6 Breakdown of Xi power supply Interruption of USB cable 3 Short circuit of fail safe cable 7 Malfuncti...

Page 69: ...cable extension for Xi 400 The maximum USB cable length is 20 m For greater distances between Xi 400 and computer or for stand alone solutions the optional USB Server Gigabit Part No ACPIUSBSGB is pro...

Page 70: ...separately Ethernet is supported from software version Rel 3 2 3020 0 and firmware 3008 Using the Ethernet connection the device must be supplied with power This can be done either via the internal P...

Page 71: ...Functions 71 Figure 35 Possibilities of power supply for Xi 80 410 via Ethernet connection...

Page 72: ...PC the first thing you need to do is to make the network settings on the PC The devices are delivered with the following factory settings IP address camera 192 168 0 101 IP address PC 192 168 0 100 P...

Page 73: ...Version 4 TCP IPv4 and go to Properties again In the register card General enable the checkbox Use the following IP address Now enter a user defined IP address for your PC 192 168 0 100 This must be i...

Page 74: ...start the PIX Connect software and activate the Ethernet function To do this go to the menu Devices and Enable Ethernet When a Windows Firewall window appears make sure to select allow all three netwo...

Page 75: ...Functions 75 The approval of programs can also be activated afterwards in the Windows Firewall settings of the PC under Windows Firewall and Allow a program or feature through Windows Firewall...

Page 76: ...the temperature measurement can begin To change the address settings go to Devices and Ethernet settings TCP IP The address for the device is assigned under Device address This must have a different a...

Page 77: ...t range used should be between 49152 65535 When using other ports it could be that they are already reserved or assigned When using multiple Xi 80 410 cameras in a network the data rate must be consid...

Page 78: ...e camera so that your object to be measured is perfectly visible in the image First define the desired measurement area with the corresponding mode you want to output Figure 36 Connection Xi 80 410 to...

Page 79: ...Functions 79 Figure 37 Configurations menu Device PIF Figure 38 Setup...

Page 80: ...t configuration to device If the device is reconnected to a PC after autonomous operation and the settings are to be transferred from the device to the software this is done in the menu under Devices...

Page 81: ...close the software and then disconnect the Ethernet or USB cable To start the device autonomously a 5 30 V power supply must be connected to the terminal block Now the used input output must be connec...

Page 82: ...ut autonomously The use of three stackable PIFs is required Three analog outputs are possible per stackable PIF The response time is 20 ms for Xi 80 and 640 ms for Xi 410 Note Several measuring areas...

Page 83: ...the configuration dialog In addition under Mode you must set whether the maximum for hotspot or minimum for coldspot should be output Figure 41 Setting a hotspot for autonomous operation For a hot or...

Page 84: ...closing time in this mode is only 100 ms Figure 43 Control box Shutter By using the process interface PIF the input signal to the software can be passed on and used as a trigger signal in the software...

Page 85: ...than one shutter and the opening closing of the shutter should be simultaneously the switch S4 on one control box must be set to mA and the others to mV see Figure 43 Figure 44 Connection of control b...

Page 86: ...ecording can be started For this the AI must be configured to Triggered Recording in the software in the configuration menu Device PIF Close shutter after recording line scan When the recording is fin...

Page 87: ...mended for connection to the device Xi 80 410 Part No ACXI80IACM micro USB or ACXI80IACC USB C Xi 400 Part No ACPIIACM micro USB or ACPIIACC USB C With IRmobile you can monitor and analyze your infrar...

Page 88: ...he image IRmobile app features Live infrared image with automatic hot and coldspot search Changing the color palette scaling and temperature range Change of temperature unit Celsius or Fahrenheit Sett...

Page 89: ...c with at least 30 MByte of free space At least 128 MByte RAM A detailed description is provided in the software manual on the USB stick See also Help menu in the PIX Connect software Help Documentati...

Page 90: ...stallation wizard places a launch icon on the desktop and in the start menu Start Programs Optris GmbH PIX Connect 3 To connect the camera to the PC plug the USB cable to the camera first Afterwards c...

Page 91: ...i 400 After the calibration files have been installed the live image from the camera is shown inside a window on your PC screen 6 Choose the desired language in the menu Tools Language 7 Adjust the fo...

Page 92: ...92 7 2 Software window Figure 45 Software window 1 2 3 2 5 6 7 9 4 10 11 12 1 8...

Page 93: ...the temperature according to the selected shape e g average temperature of the rectangle The value is shown inside the IR image and the control displays 5 Reference bar Shows the scaling of temperatu...

Page 94: ...different windows Compatible with Windows 7 8 and 10 High level of individualization for customer specific display Various language option including a translation tool Temperature display in C or F Di...

Page 95: ...Extensive online and offline data analysis Analysis supported by measurement fields hot and cold spot searching image subtraction Real time temperature information within main window as digital or gr...

Page 96: ...Ports and DLL Adjustment of thermal image via reference values Temperature data analysis and documentation Triggered data collection Radiometric video sequences ravi radiometric snapshots tiff Text f...

Page 97: ...ation Searching for new optical material William Herschel by chance found the infrared radiation in 1800 Figure 46 William Herschel 1738 1822 He blackened the peak of a sensitive mercury thermometer T...

Page 98: ...wave length ranging between 1 m and 20 m The intensity of the emitted radiation depends on the material This material contingent constant is described with the help of the emissivity which is a known...

Page 99: ...earization signal processing The specifications of the lens decisively determine the optical path of the infrared thermometer which is characterized by the ratio Distance to Spot size The spectral fil...

Page 100: ...ts of moving or overheated objects and of objects in hazardous surroundings very fast response and exposure times measurement without inter reaction no influence on the measuring object non destructiv...

Page 101: ...n field Monitoring of electronic cabinets R D of electronics R D of electronic parts Process control extruding plastic parts Process control manufacturing solar modules Process control at calendering...

Page 102: ...erial of the measuring object The emissivity Epsilon is used as a material constant factor to describe the ability of the body to emit infrared energy It can range between 0 and 100 A blackbody is the...

Page 103: ...the real temperature assuming the measuring object is warmer than its surroundings A low emissivity reflective surfaces carries the risk of inaccurate measuring results by interfering infrared radiati...

Page 104: ...s to the actual temperature If you monitor temperatures of up to 380 C you may place a special plastic sticker emissivity dots Part No ACLSED onto the measuring object which covers it completely Figur...

Page 105: ...take the temperature of the colored surface Afterwards determine the temperature of a directly adjacent area and modify the emissivity until the measured value corresponds to the temperature of the c...

Page 106: ...values only The actual emissivity of a material depends on the following factors temperature measuring angle geometry of the surface thickness of the material constitution of the surface polished oxid...

Page 107: ...Appendix A Table of emissivity for metals 107 Appendix A Table of emissivity for metals...

Page 108: ...108...

Page 109: ...Appendix B Table of emissivity for non metals 109 Appendix B Table of emissivity for non metals...

Page 110: ...ial COM Port interface This can be a physical COM Port or a virtual COM Port VCP It must be available on the computer where the PIX connect software is installed Setup of the interface 1 Open the Opti...

Page 111: ...parity and one stop bit 8N1 These parameters are used in many other communication devices too The other station must support 8 bit data 4 Connect the computer with the communication device If this is...

Page 112: ...he slave is the camera RS485 is supported for Xi 80 cameras which have the hardware version 3001 firmware 3023 and at least the serial number which starts with 1812xxxx For the Xi 410 it is working fo...

Page 113: ...ect software Imager exe only A dynamic link library ImagerIPC2 dll provides the interprocess communication IPC for other attached processes The DLL can be dynamically linked into the secondary applica...

Page 114: ...umentation on http msdn microsoft com en us goglobal bb688096 aspx If desired the localization process can be illustrated in detail Also the resizing of buttons or other visible resources and the supp...

Page 115: ...or Xi 400 115 Appendix F Wiring diagrams PIF for Xi 400 Analog Output The maximum load impedance is 500 Ohm The analog output can be used as a digital output too The current value for no alarm and ala...

Page 116: ...gital Input Figure 55 Digital input The digital input can be activated with a button to the Xi GND Pin or with a low level CMOS TTL signal Low level 0 0 6 V High level 2 24 V Example Button Figure 56...

Page 117: ...sable voltage range 0 10 V Figure 57 Analog input Relay output at industrial PIF Part No ACPIPIFMACBxx The analog output must be set to Alarm The range for AO1 AO3 can be set in the software no alarm...

Page 118: ...118 Figure 58 Relay output at industrial PIF...

Page 119: ...Appendix G Declaration of Conformity 119 Appendix G Declaration of Conformity...

Page 120: ...optris Xi MA E2021 08 A...

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