Optimum Optimill F3, Operating Manual

Page: 3 / 194

OPTIMUM
M A S C H I N E N - G E R M A N Y
Version 1.0 dated 2015-05-27 Page 3 Original operating instructions
F3 GB
3.3.2 Installation plan F3 ................................................................................................................................. 27
3.3.3 Machine mounting .................................................................................................................................. 28
3.3.4 Corrosion protection ............................................................................................................................... 28
3.3.5 Electrical connection .............................................................................................................................. 29
3.3.6 Current in the Protective Earth Ground Wire.......................................................................................... 30
3.3.7 Connection compressed air supply ........................................................................................................ 31
3.4
First commissioning................................................................................................................................ 31
3.4.1 Refilling the cooling lubricant.................................................................................................................. 31
3.4.2 Cooling lubricants................................................................................................................................... 31
3.5
Refill central lubrication system.............................................................................................................. 33
3.6 Functional test and controls ................................................................................................................... 35
3.6.1 Warming up the machine ...................................................................................................................... 35
4 General information about CNC
4.1 Compensation of geometry .................................................................................................................... 36
4.2 Coordinate systems on CNC-machine tools .......................................................................................... 36
4.2.1 Cartesian coordinate system.................................................................................................................. 36
4.2.2 Polar coordinate system......................................................................................................................... 37
4.2.3 Machine coordinate system.................................................................................................................... 37
4.2.4 Workpiece coordinate system ................................................................................................................ 37
4.2.5 Rotary axes and secondary axes ........................................................................................................... 38
4.3
NC mathematics..................................................................................................................................... 38
4.3.1 Basics of the coordinate calculation ....................................................................................................... 38
4.3.2 Parameters of a triangle ......................................................................................................................... 38
4.3.3 Angle on a triangle ................................................................................................................................. 38
4.4
Trigonometric functions .......................................................................................................................... 39
5 User interface, machine control panel
5.1 Screen arrangement............................................................................................................................... 40
5.2 Elements on the PPU(Panel Processing Unit) front ............................................................................... 41
5.2.1 Key combination..................................................................................................................................... 45
5.3
Controls on the machine control panel................................................................................................... 46
5.4 Protection levels ..................................................................................................................................... 51
5.4.1 Passwords.............................................................................................................................................. 52
5.4.2 Change passwords................................................................................................................................. 52
6 Operation
6.1 Safety ..................................................................................................................................................... 53
6.2 Control and indicating elements ............................................................................................................. 53
6.3 Operational modes ................................................................................................................................. 54
6.4 Programming.......................................................................................................................................... 54
6.5 Operation of the machine ....................................................................................................................... 55
6.5.1 Turning on the CNC- machine................................................................................................................ 55
6.5.2 Reference point approach after turning on............................................................................................. 56
6.5.3 Using the electronic handwheel ............................................................................................................. 58
6.5.4 Insert tool................................................................................................................................................ 58
6.5.5 Manual tool change ................................................................................................................................ 59
6.5.6 Clamping the workpiece ......................................................................................................................... 59
6.5.7 Turning off the CNC- machine................................................................................................................ 60
6.6
Operational modes ................................................................................................................................. 60
6.7 Programming.......................................................................................................................................... 60
6.8 Starting the program............................................................................................................................... 60
6.9 Central lubrication system ...................................................................................................................... 61
6.10 Data interfaces and current collection .................................................................................................... 61
6.11 Selecting the speed................................................................................................................................ 61
6.11.1 Standard values for cutting speeds ........................................................................................................ 61
6.11.2 Standard values for speeds with HSS – Eco – twist drilling ................................................................... 62