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ontrac Multitrac MME Series, Operation Instructions Manual

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ontrac Multitrac MME Series Operation Instructions Manual Download Page 34

 

ACK21-01A 

ontracactuators.com 

29 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Note: interface parameters please refer to page 19 table 4.

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Note: * the interface dimensions of reduction ratio 3:1, 4:1, 6:1 and 8:1 are universal 

 
 
 
 
 

Additional dimensions of PG multi turn bevel gear reducer 

Model/Size 

D 

D0 

D1 

H  H2 

H3 

N-H-DP 

Maximum stem diameter 

PG80/*S-1  175  140  100  3 

75  125  4-M16-24 

32 

PG80/*S-2  210  165  130  3 

85  135  4-M20-30 

40 

PG80/*S-3  210  165  130  4 

75  145  4-M20-30 

40 

PG Multi Rotary Stroke Wheel Reducer 

PG Multi Turn Bevel Gear Reducer 

Summary of Contents for Multitrac MME Series

Page 1: ...Ontracactuators com ACK21 01A MME MOE Intelligent Electric Actuator Operation Instruction for actuators with software release V5 35 Multitrac...

Page 2: ...tmosphere Zones 3 2 2 Safety Advice 4 2 2 1 Introduction 4 2 2 2 Indications of Danger 4 2 3 Other Safety Advices 5 03 Receiving Transportation and Storage 6 3 1 Condition When Supplied 6 3 2 Receivin...

Page 3: ...E806 MOE706 MME808 MOE708 MME812 MOE712 20 MME850 MOE750 MME825 MOE725 22 MME890 MOE790 23 LE Series Linear Thruster 24 Direct Connected ASNG Reducer 25 Direct Connected ASNG Reducer with Additional R...

Page 4: ...am 42 7 2 2 Profibus DP Wiring Diagram 44 7 2 3 Split Wiring Diagram Electronic Unit and Actuator 45 7 3 Cable Entries 46 7 4 Wiring Steps 46 7 4 1 Electrical Wiring 46 7 4 2 Wiring Installation of Bu...

Page 5: ...ruction 52 8 3 Operation Menu 53 8 3 1 Introduction to Menu Operation 53 8 3 2 Menu Structure 53 09 Alarms and Failures 61 9 1 Failure Messages 61 9 2 Alarm Messages 62 10 Product Maintenance 63 10 1...

Page 6: ...f construction line 3 max switch off torque max output speed line 4 permissible ambient temperature protection classification line 5 oil type line 6 rated voltage range perm mains frequency line 7 pow...

Page 7: ...ce for more detailed information or technical details We remind you that the classification of the zone REF ATEX 2014 34 EU former 94 9 CE directive for potentially explosive atmosphere zones has to b...

Page 8: ...ification and Training of the Personnel Those in charge of the installation operation and maintenance of the actuator have to be qualified to carry out the actions indicated in this manual Ontrac is n...

Page 9: ...ected to has the adequate power and has the correct protection devices e g Grounding Life safe Always switch off the electrical supply before working on the actuator for open box maintenance or part s...

Page 10: ...is powered on prior to any work at actuator switch off the power 5 When the actuator is installed at hights and or in confined space please pay extra attention to safety Please do not operate hand cr...

Page 11: ...BE4 Fault alarm reset command BA1 Ready to run BA2 Fault alarm BA3 Open to the end position BA4 Close to the end position BA5 Exceeded torque in OPEN direction BA6 Exceeded torque in CLOSE direction...

Page 12: ...on the actuator not on the control device 3 4 Storage 1 Improper storage will cause the risk of equipment corrosion 2 Store in a well ventilated and dry room 3 Store on shelves or wooden pallets to pr...

Page 13: ...The actuator has to be used only for the applications specified in the order for which Ontrac has selected the model the materials of construction and has tested the actuator to respect the specificat...

Page 14: ...of efficient Man machine interface simplifies commissioning with user guidance Motor and control cables are connected by using screw type terminals or PCB plug in terminals to ensure reliable electric...

Page 15: ...omply with the standard ISO 5210 Model MOE706 MME806 MOE708 MME808 MOE712 MME812 MOE725 MME825 MOE750 MME850 MOE790 MME890 Size of connecting flange F10 F10 F10 F14 F14 F16 Note 1 Bosses on flanges sh...

Page 16: ...g an additional gearing A position sensor next to the worm shaft detects speed and the direction of rotation A hand crank is provided for manual operation Please refer to 6 3 for specific operation st...

Page 17: ...trokes range Minimum 1 circle for Multi turn Torque tripping 40 100 adjustable step 5 Output Speed 40 100 adjustable step5 Accuracy 1 Multi turn stroke 1 circle 0 5 2 Part turn 0 5 3 Linear stroke 25m...

Page 18: ...ut linear displacement and thrust and valve stem directly connected to the linear thrust rod 3 Part turn Equipped with worm gear actuator can output 90 of angular displacement and torque Part turn are...

Page 19: ...0 14 35 55 F14 2 2 3 97 3 16A 39 MOE708M PG80 6S 1 160 400 2 32 5 8 41 8 F12 F14 0 55 1 45 3 16A 36 MOE712S PG80 6S 1 120 300 14 4 36 41 8 F12 F14 1 7 3 83 3 16A 41 MOE750R 120 300 36 8 92 55 F14 6 8...

Page 20: ...ng gate valve factors will be multiplied by 1 5 and the sluice factors be multiplied by 1 25 to ensure that the thrust 3 times larger than the weight of valve Multi turn Actuators Modulating Combinati...

Page 21: ...0 41025 4 08mm s 100 160 320 400 71 MME825 PG80 4 LE200 1 92391 184782 100 73913 1 17mm s 100 200 400 500 97 Linear Actuators On Off Combination Switch off force N Factory force setting 40 Switch off...

Page 22: ...00 4640 133 186 2 196 MME812 SG80 2 ASNG2000 420 1 7875 15750 6300 180 252 319 MME825 SG80 2 ASNG2000 251 1 9400 18800 7520 108 151 2 329 MME850 SG80 2 ASNG2000 113 1 8475 16950 6780 48 67 2 331 MME89...

Page 23: ...ASNG600 353 1 4400 1760 57 5 80 5 117 MOE712R SG65 2 ASNG600 132 1 3300 1320 21 5 30 1 122 MOE725R ASNG600 4200 1680 11 4 16 132 MOE712M SG65 2 ASNG600 132 1 4950 1890 57 79 8 122 MOE725M ASNG600 6300...

Page 24: ...181 5 198 181 5 200 5 Weight of LE series linear thruster LE12 1 LE25 1 LE50 1 50mm stroke 10kg 50mm stroke 10kg 63mm stroke 11kg 100mm stroke 12kg 100mm stroke 12kg 100mm stroke 13kg 200mm stroke 13...

Page 25: ...multi rotary stroke wheel reducer Model Size A B C D E F a b c d e L Weight Kg PG80 4 F10 interface 14 42 54 70 102 247 4 7 12 2 12 182 14 PG80 4 F14 interface 20 60 76 100 140 300 4 7 18 2 18 200 22...

Page 26: ...ACK21 01A ontracactuators com 21 Note See page 14 for solid shaft thread machining The user processes according to the actual connection needs...

Page 27: ...acactuators com 22 Note interface parameters please refer to page 19 table 4 Note See page 14 for solid shaft thread machining The user processes according to the actual connection needs MME850 MOE750...

Page 28: ...1A ontracactuators com 23 Note Interface parameters please refer to page 19 table 4 Note See page 14 for solid shaft thread machining The user processes according to the actual connection needs MME890...

Page 29: ...inear speed of all products can be adjusted within the range of 40 100 4 If you have special requirements for products please contact us and we will customize appropriate products for you Specificatio...

Page 30: ...5 Note ASNG 50 D and ASNG 100 D only have standard direct coupling shafts If you want solid shafts or other connection methods you need to select accessories Please contact the manufacturer for detail...

Page 31: ...ACK21 01A ontracactuators com 26 Note Please contact the manufacturer for details Direct Connected ASNG Reducer with Additional Reduction Gearbox...

Page 32: ...shall be installed with enough swing arm space If the crank arm needs to swing within the dead zone the base shall be installed on the platform or equipped with optional connectors Please contact the...

Page 33: ...pace If the crank arm needs to swing within the dead zone the base shall be installed on the platform or equipped with optional connectors Please contact the manufacturer for details Note Please conta...

Page 34: ...1 4 1 6 1 and 8 1 are universal Additional dimensions of PG multi turn bevel gear reducer Model Size D D0 D1 H H2 H3 N H DP Maximum stem diameter PG80 S 1 175 140 100 3 75 125 4 M16 24 32 PG80 S 2 210...

Page 35: ...m diameter Reduction ratio optional Maximum output torque Nm PGZ 4 300 254 200 5 97 175 8 M16 24 52 3 4 6 8 10 12 1 1470 PGZ 6 350 298 230 5 142 210 8 M20 30 70 3 4 6 8 10 12 1 2940 PGZ 8 415 356 260...

Page 36: ...n and linear variants the modular design allows for increased flexibility stock ability and reduced spares Variable Frequency Drive Allows complete and accurate valve control increasing valve performa...

Page 37: ...change can choose with 0 5 rate of change as a step Dead band Actuator position accuracy to determine how actuate actuator should be there is a balance if it is too actuate it s hard for actuator to s...

Page 38: ...use a master slave query response polling cycle with CRC Cyclic Redundancy Check Hart Ontrac can provide HART Communication Protocol Highway Addressable Remote Transducer connectivity HART allows use...

Page 39: ...actuator comes with a permanent QR code attached Externally simply scanning the QR Quick Response code on your actuator from your phone connects you to Cloudtrac Our database provides access to the s...

Page 40: ...rs The VFD does this by using the voltage and frequency of the motor supply Speed control is achieved by the variation of frequency Torque control is achieved by varying the voltage We use robust puls...

Page 41: ...ent on site adjustable speed torque offers many possibilities for process optimization at a later stage 4 Reduced spare parts stock The ability to configurable speed and cut off torque means that the...

Page 42: ...table Refer to 5 4 table 1 If actuators are assembled to the valves or heavier components lifting actuator is prohibited only lifting valves and gearing is allowed Ensure the actuator weight is fully...

Page 43: ...e permissible hand crank force required for the max switch off torque can damage the actuator and or the valve The following hand crank forces are required to provide the max switch off torque Actuato...

Page 44: ...Hand crank 1 First remove 2 fixation screw and 3 anchor nut from 4 hand crank 2 Install the 4 hand crank onto the 1 input shaft and align the mounting holes of both 3 Install the 1 input shaft throug...

Page 45: ...tor 6 4 Special Assembly We offer four terminals connections as the following pictures Stardard terminals connection is fast and reliable plug in terminals easy to maintain and screw terminals for exp...

Page 46: ...alarm Open to end position Close to end position Exceeded torque in OPEN Exceeded torque in CLOSE Intermediate position 1 Intermediate position 2 Remote control Local control Continuous signal Pulse s...

Page 47: ...0V AC 385 Function board Modbus communication Heater BA1 BA4 high capacity relay Note This wiring diagram is only for this equipment The terminals in the dotted line box have corresponding functions o...

Page 48: ...Ph 380V AC 1Ph 220V AC Modbus communication Heater BA1 BA4 high capacity relay Note This wiring diagram is only for this equipment The terminals in the dotted line box have corresponding functions onl...

Page 49: ...r this equipment The terminals in the dotted line box have corresponding functions only when corresponding modules are selected Choose one of three phase and single phase Only class A cables conformin...

Page 50: ...shielded wire with a cross sectional area of not less than 4mm2 and attention shall be paid to the connection between the electric unit and the actuator part Note The motor terminal of the electric un...

Page 51: ...ble hole replace it with waterproof connector please pay attention to plug in end cover cable hole is on the upper of cover 3 Remove arc shape metal article fasten on the cable for plug in end cover r...

Page 52: ...communication board to be replaced Remove the screws circled by the red line 4 Remove the hexagonal column fixing the circuit board with an adjustable wrench circled by the red line 5 Remove the commu...

Page 53: ...re record the color remove the power board 7 Remove the part circled in the figure and record the wire color the actual wire color may be different so the color record needs to be made 8 Remove the fi...

Page 54: ...removing the yellow circuit board 387 385 channel expansion board in the figure remove the cable fixing card circled in the figure to remove the 387 385 Please reverse the assembly process according...

Page 55: ...le Cable 2 5mm2 inflexible or flexible Operating Mode MOE 706 MOE 725 POWER CABLE Inflexible or flexible Standard 2 5 MM2 Option 6 MM2 SINGLE CABLE Inflexible or flexible inverted 2 5 MM2 Standard Opt...

Page 56: ...ive the actuator with the push buttons for parameter setting via local control panel Onsite operation determined by MODE selection Switch to REMOTE read only remote control normal O S Out of Service r...

Page 57: ...r password switch short press 8 2 Panel Instruction LEDs 1 green for operation and communication blinking 1 red for alarm failure Actuator has three buttons each button in different state has differen...

Page 58: ...bove you will better understand the diagram 8 3 2 Menu Structure For better understanding the menu structure we like to explain as follows 1 Please note the SAVE step is not included 2 Only when mode...

Page 59: ...ge The percentage of switch off torque for valve opening and closing O C Percentage of valve opening speed Percentage of valve closing speed Switch off mode for OPEN direction Switch off position for...

Page 60: ...factory settings Set up for increasing effective torque for OPEN direction Set up for increasing effective torque for CLOSED direction Set up Profibus address Set up Profibus DP with slave redundancy...

Page 61: ...s 4mA or 20mA and then follow the SAVE steps If you do not want actuator respond too frequently increased dead zone with the step of 0 5 within adjusting range from 0 5 to 5 Please make sure the actua...

Page 62: ...commands except ESD the numerical number on the screen shows current error serial number the number is greater than 1 use and to scroll If actuator has alarm messages actuator will still respond to c...

Page 63: ...can not change it Numerical number 8 on LCD is for display only Maximum switch off torque Nameplate match Software version Hardware version Actuator type Such as 8080 7080 nameplate match Phases of A...

Page 64: ...ediate valve position BE2 input setting BE3 input setting BE4 input setting Intermediate valve position indication 1 Intermediate valve position indication 2 01 Operation command in OPEN direction 02...

Page 65: ...nd position 04 Close to the end position 05 Exceeded torque in OPEN direction 06 Exceeded torque in CLOSE direction 07 Intermediate valve position indication 1 08 Intermediate valve position indicatio...

Page 66: ...10 VOL_OVER Over voltage protection of main power Please make sure the main power voltage is within 342V 437V when the power is recovered the alarm will eliminate automatically if necessary Ontrac per...

Page 67: ...or is sufficiently cooled down 6 TEMP_ELC Critical electronics temperature Once electronics alarm temperature is achieved the actuator is only available with reduced speed until the motor is sufficien...

Page 68: ...ubricated There are no restrictions concerning the mounting position There is no need to change the lubricant during the entire actuator life When air shipped is needed oil is not allowed oil need to...

Page 69: ...must be replaced by the additionally supplied venting plug This venting plug helps manage altitude and temperature changes experienced by the actuator it is a one way valve to adjust the inner oil ga...

Page 70: ...Do not translate copy or distribute in any way even in a modified form or as an excerpt without the prior written permission of the right holder Also reprints photomechanical or electronical reproduct...

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