background image

E5AX-BA/BAH/E5EX-BA/A02/A03

E5AX-BA/BAH/E5EX-BA/A02/A03

14

AL (Alarm Mode): 

al

  (SW203, ALM2)

When “

al

  ” is displayed on the PV display in level 2, alarm output

mode or the present setting of the corresponding alarm mode selec-
tor (SW203, ALM1/SW204, ALM2) is displayed on the SV display.
The following table shows the messages that may be displayed.

Display

Alarm mode

No display

No alarm

)--(

Upper- and lower-limit alarm

---(

Upper-limit alarm

)---

Lower-limit alarm

-()-

Upper- and lower-limit range
alarm

3--e

Upper- and lower-limit alarms
with standby sequence

---e

Upper-limit alarm with
standby sequence

3---

Lower-limit alarm with
standby sequence

1--(

Absolute-value upper-limit
alarm

)--1

Absolute-value lower-limit
alarm

Unit No.: 

u-no

Each Temperature Controller must have a unit number to communi-
cate with the host computer. When “

u-no

  ” is displayed on the PV

display, use the Up and Down Keys to set an integral number of 0
through 99 as the unit number. The selected unit number will appear
on the SV display. The unit number of each Temperature Controller
must be different from one another or an error will result. The unit
number is factory-set to 0.

Baud Rate: 

bps

Each Temperature Controller must have a baud rate of 150, 300,
600, 1200, 2400, 4800 or 9600 bps to communicate with the host
computer. When “

bps

  ” is displayed on the PV display, use the Up

and Down Keys to set a baud rate on the Temperature Controller.
The selected baud rate will appear on the SV display, which, howev-
er, will be effective only after the power to Temperature Controller is
turned off once and turned on again. The baud rate is factory-set to
9600 bps.

 Starting Control Operation

The E5EX will start control operations as soon as power is turned on
until power is turned off. Turn off the power and then turn it back on
after setting the desired parameters.

Auto-tuning

When the Auto-tuning Key is pressed for 1 second minimum, the
Temperature Controller automatically starts tuning the PID con-
stants. While auto-tuning is in operation, the auto-tuning indicator
on the front panel will flash. The Temperature Controller executes
control based on the set PID constants (factory-set to P = 40

°

C/

°

F, I

= 240 seconds, and D = 60 seconds) until the temperature of the
controlled system reaches the main setting. After that, the Tempera-
ture Controller automatically adjusts the PID constants using the
limit cycle method.

When the auto-tuning indicator turns off, the auto-tuning is termi-
nated and PID constants are renewed.

Auto-tuning can be carried out regardless of whether the Tempera-
ture Controller is performing reverse (heating) or normal (cooling)

operation. To stop auto-tuning, press the Auto-tuning Key again for
1 second minimum. Auto-tuning can be executed at any time: at
power application, while the temperature is rising, or after the con-
trol action has stabilized.

Limit Cycle Method

The optimum PID constants are calculated by varying the control
output value and generating external oscillation.

Main
setting

Previous PID
constants

New PID constants

AT indicator flashes

Summary of Contents for E5AX-BA Series

Page 1: ...uts of E5EX models that incorporate a heater burnout alarm Be sure to specify Output Unit and Current Transformer as necessary when ordering Example E5EX BATC Relay Output Unit E53 R Current Transformer E54 CT1 Temperature Controllers Thermocouple Item 8 banks Communications Without heater With heater RS 422 RS 485 burnout alarm burnout alarm Without heater burnout alarm With heater burnout alarm ...

Page 2: ...tput Unit Ratings Control Output Units are sold separately Control mode PID control with feed forward circuitry feed forward PID with auto tuning or ON OFF Alarm output Relay output 2 independent SPST NO contacts 3 A 250 VAC resistive load Heater burnout alarm output Relay output SPST NO 1 A 250 VAC resistive load Setting method Digital setting via Up and Down Keys Indication method Digital indica...

Page 3: ...ge 99 9 to 999 9 C F in units of 1 C F Insulation resistance 20 MΩ min at 500 VDC measured with a Control Output Unit attached Dielectric strength 2 000 VAC 50 60 Hz for 1 minute between terminals of different polarities measured with a Control Output Unit attached Vibration resistance Malfunction 2 to 55 Hz 2G 10 minutes each in X Y and Z directions Destruction 10 to 55 Hz 0 75 mm double amplitud...

Page 4: ...g limits RS 422 500 m RS 485 500 m 2 A maximum of 32 Temperature Controllers can be connected to one host computer using serial communications RS 422 In the case of the RS 485 serial communications however a maximum of 31 Temperature Controllers can be connected to one host computer Nomenclature E5AX BA BAH Heater Burnout Indicator Lights when a heater burnout is de tected and stays lit unit reset...

Page 5: ...rm output 2 is ON UP Key Press to increase the main setting or other parameters Successively in creases the value when held down Auto tuning Key Press for 1 second minimum to start auto tuning Press for 1 second minimum during auto tuning to stop auto tuning Down Key Press to decrease the main setting or other parameters Successively de crease the value when held down Front cover Heater Burnout In...

Page 6: ...s mounted Set the output selector to CURRENT when a Current Output Unit is mounted To remove a Control Output Unit push it up with the tip of a flat blade screwdriver as shown below Flat blade screwdriver 3 Six internal switches must be set on the E5EX the function selector the alarm mode selectors 1 and 2 the output selector terminator switch and the input type selector The figures show the locat...

Page 7: ... Switch Temperature Temperature range setting sensor code C F 0 R 0 to 1 700 0 to 3 000 1 S 0 to 1 700 0 to 3 000 2 K 200 to 1 300 300 to 2 300 3 J 100 to 850 100 to 1 500 4 T 200 to 400 300 to 700 5 E 0 to 600 0 to 1 100 6 B 100 to 1 800 300 to 3 200 7 N 0 to 1 300 0 to 2 300 8 L 100 to 850 100 to 1 500 9 U 200 to 400 300 to 700 Platinum Resistance Thermometer Selector SW207 INPUT This selector i...

Page 8: ...rdless of the position of the key protection switch SW101 PROTECT when pin 4 is set to the ON position 2 The input shift function will be disabled regardless of the pin position when an input shift value of 0 is set Controllers with Communications Capability Function Pin number Pin setting Setting Control mode 1 ON ON OFF operation OFF Feed forward PID operation Control output 2 ON Normal cooling ...

Page 9: ... the set values such as the alarm value can be only read out However when pin 4 of the function selector SW201 FUNCTION is set to the ON position i e SP set point protection is cancelled only the set temperature value can be changed Terminator Switch SW206 TERMINATOR The terminator switches of all the Temperature Controllers on a network must be set to the OFF position except the terminator switch...

Page 10: ...When a plati num resistance thermometer is used the range is from 99 9 to 999 9 C F in units of 0 1 C F If the displayed temperature does not need to be shifted set 0 C F This function is used to shift the temperature display form the measured value by a desired value as shown by the examples in the following table Input shift value Temperature measured by sensor Displayed temperature 0 without sh...

Page 11: ...etting range in this case to 0 C on the SV display by using the Up and Down Keys while sl l is displayed on the PV display Similarly set the upper limit value 400 C while sl h is displayed If the process temperature falls below the set lower limit value or exceeds the set upper limit value it is displayed on the PV display within the temperature range of the temperature sensor Control Period cp Wh...

Page 12: ...communications function Output retention function Yes No Output retention reset Set heater burnout alarm value to 0 0 A or switch power OFF and then ON again Output turns OFF when sensor failure condition is removed Influence on control output alarm output No Yes see page 15 5 err flushing Connections to Temperature Controller 7 6 5 4 3 2 1 17 16 15 14 13 12 11 10 9 8 Heater burnout and Temperatur...

Page 13: ...rm 1 mode Press a al c Alarm mode al 2 c Alarm 2 mode Communications 8 memory banks Model with heater burnout alarm Note Note Note Communications 8 memory banks Press a Model without heater burnout alarm Note Displayed only when the alarm function is selected Stand by bcpy Press the Level Key to select display level 2 and press the Display Key Then the Control ler is ready to copy to bank Press th...

Page 14: ...ill appear on the SV display which howev er will be effective only after the power to Temperature Controller is turned off once and turned on again The baud rate is factory set to 9600 bps Starting Control Operation The E5EX will start control operations as soon as power is turned on until power is turned off Turn off the power and then turn it back on after setting the desired parameters Auto tun...

Page 15: ...nals have been short cir cuited OFF Approx 1 mA Sends alarm signal in accordance with the set alarm mode e111 flashes e333 flashes Memory failure e111 or A D converter failure e333 has occurred Temperature Controller must be repaired if recovery is not made by turning power off once and on again OFF Approx 1 mA OFF When the temperature resistance thermometer is used this message is displayed when ...

Page 16: ...o 24 VDC 3 kΩ B type 2 W min External slope setting 3 kΩ B type Alarm relay output SPDT 250 VAC 8 A at 30 VDC Connection Example of Temperature Controller and SSR INPUT LOAD Temperature Controller Voltage output terminal for driv ing SSR Select voltage output time Connectable Load Heater Power supply for load 75 to 264 VAC Power SSR SSR Temperature Controller with Voltage Output 12 VDC 40 mA max S...

Page 17: ...9 11 6 to 15 Mounting screw AT 7 5 25 10 5 10 21 30 15 40 2 8 3 Two 3 5 dia holes 5 8 dia 30 9 40 15 5 30 5 40 2 36 dia 12 dia Installation E5AX BA E5EX BA with 8 Memory Banks 4 to 20 mA 9 8 12 VDC 40 mA 9 8 9 8 7 6 5 4 3 2 1 17 16 15 14 13 12 11 10 11 10 11 10 B A 12 B 100 to 240 VAC 50 60 Hz FG Use these terminals when connecting a thermocouple Use these terminals when connecting a platinum re s...

Page 18: ...RS 422 4 to 20 mA 9 8 12 VDC 40 mA 9 8 9 8 7 6 5 4 3 2 1 17 16 15 14 13 12 11 10 11 10 11 10 B A 12 B 100 to 240 VAC 50 60 Hz FG SDA RDB RDA 9 8 Ground FG terminal 17 to avoid noise interference For relay or SSR output For voltage output unit For current output SG SDB Use these terminals when connecting a thermocouple Use these terminals when connecting a platinum re sistance thermometer Alarm out...

Page 19: ...e output unit Current Transformer CT For relay or SSR output Alarm output 1 Control output Use these terminals when connecting a thermocouple Use these terminals when connecting a platinum resis tance thermometer Precautions Mounting The dimensions of the Temperature Controller conform to DIN 43700 Recommended panel thickness is 1 to 8 mm Do not install the Temperature Controller in a location exp...

Page 20: ...equenced cir cuits which incorporate a Temperature Controller Terminal Arrangement Diagram on the Housing The Temperature Controller allows the input and output devices to be freely selected Use the terminal arrangement diagram shown on the housing of the Temperature Controller to identify the output de vice mounted on the Temperature Controller by marking the dia gram as follows Check here with a...

Reviews: