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E5AX-BA/BAH/E5EX-BA/A02/A03

E5AX-BA/BAH/E5EX-BA/A02/A03

11

Selection of Bank Number

1. To select the bank number with key input, set pin 7 of the

function selector to the OFF position first. Select display level
1 with the Level Key and press the Display Key. Then select
the bank number with the Up and Down Keys. The selected
bank number will appear on the SV Display.

2. To select the bank number with the bank selection terminal

input, set pin 7 of the function selector to the ON position first.
Then connect (short-circuit) or disconnect (open) the
following bank terminals to the SG terminal (terminal 1):

Bank

Terminals

0

Disconnect all terminals.

1

Connect only Bank terminal 0 to SG.

2

Connect only Bank terminal 1 to SG.

3

Connect Bank terminals 0 and 1 to SG.

4

Connect Bank terminal 2 to SG.

5

Connect Bank terminals 0 and 2 to SG.

6

Connect Bank terminals 1 and 2 to SG.

7

Connect Bank terminals 0, 1, and 2 to SG.

Level 1

In this level, parameters such as upper- and lower-limit values of the
setting limit, control period, hysteresis, heater current, and heater
burnout alarm are set.

sl-h

1300

PV

SV

Lower setting limit

Models with heater
burnout alarm

Heater current

Heater burnout
alarm

Press 

a

Upper setting limit

Press 

a

Control period

(Note 1)

Press 

a

Hysteresis

(Note 2)

Press 

a

Press 

a

sl-l

-200

cp

20

hy5

0.8

ct

0.0

hb

0.0

Model without heater
burnout alarm

Note:

1. Not displayed in the ON/OFF control mode or when the

output switch (SW205 OUTPUT TYPE) is set to CUR-
RENT.

2. Not displayed when the PID control with feed-forward

circuitry is ON (when P is set to 0).

Lower/Upper Limits of Setting Range: 

sl-l

 , 

sl-h

–200

0

400

1300

SL-L

SL-H

Basically, the temperature range that can be measured is deter-
mined by the temperature sensor to be used. For example, when a
K-type (chromel-alumel thermocouple) temperature sensor is se-
lected, the measurable range is from –200

°

 to 1,300

°

C. However,

this temperature range can be narrowed, for example, to 0

°

 to

400

°

C. To do this, set the lower-limit value of the temperature setting

range, in this case to 0

°

C, on the SV display by using the Up and

Down Keys while “

sl-l

  ” is displayed on the PV display. Similarly,

set the upper-limit value, 400

°

C, while “

sl-h

  ” is displayed. If the

process temperature falls below the set lower-limit value or exceeds
the set upper-limit value, it is displayed on the PV display within the
temperature range of the temperature sensor.

Control Period: 

cp

When “

cp

  ” is displayed on the PV display, the control period can be

set or changed in a range from 1 to 99 seconds in units of 1 second.
The factory setting is 20 seconds. When a Voltage Output Unit is
used, it is recommended that the control period be set to 20 seconds
or less (ideally, about 2 seconds), so that the control operation can
be performed more accurately.

Control output

ON

OFF

20 seconds

When control period is
set to 20 seconds

Hysteresis: 

hys

The hysteresis value for the ON/OFF control can be set in a range
from 0.0

°

 to 999.9

°

C/

°

F while “

hys

  ” is displayed on the PV display

using the Up and Down Keys. The value is factory-set to 0.8

°

C/

°

F.

Low temperature

Set temperature

High temperature

Hysteresis

ON

OFF

Reverse operating
(heating control)

Hysteresis

ON

OFF

Normal operation
(cooling control)

Low temperature

Set temperature

High temperature

Heater Burnout Alarm: 

hb

A burnout current value can be set to detect heater failure. First, the
current measured in the heater current value mode will be displayed
in amperes. The normal current value is the current value with the
control output ON. Disconnect the heater and read the current value
and obtain the set value from the following:

Normal current value + Current value with disconnected heater

2

Use the Display Key and set the PV display to 

hb

. The difference be-

tween the normal current and the one with a disconnected heater
should be 2.5 A minimum. If it is less than 2.5 A, the operation to de-
tect heater disconnection will not be stable. The value can be set in a
range of 0.1 to 49.9 A in units of 0.1 A.

Note:

1. Do not allow a current exceeding 50 A to flow in the Con-

troller; the maximum continuous heater current  is 50 A.

2. Set the value to 0.0 A if the heater burnout alarm is not

used, in which case the alarm will not function at all.

Summary of Contents for E5AX-BA Series

Page 1: ...uts of E5EX models that incorporate a heater burnout alarm Be sure to specify Output Unit and Current Transformer as necessary when ordering Example E5EX BATC Relay Output Unit E53 R Current Transformer E54 CT1 Temperature Controllers Thermocouple Item 8 banks Communications Without heater With heater RS 422 RS 485 burnout alarm burnout alarm Without heater burnout alarm With heater burnout alarm ...

Page 2: ...tput Unit Ratings Control Output Units are sold separately Control mode PID control with feed forward circuitry feed forward PID with auto tuning or ON OFF Alarm output Relay output 2 independent SPST NO contacts 3 A 250 VAC resistive load Heater burnout alarm output Relay output SPST NO 1 A 250 VAC resistive load Setting method Digital setting via Up and Down Keys Indication method Digital indica...

Page 3: ...ge 99 9 to 999 9 C F in units of 1 C F Insulation resistance 20 MΩ min at 500 VDC measured with a Control Output Unit attached Dielectric strength 2 000 VAC 50 60 Hz for 1 minute between terminals of different polarities measured with a Control Output Unit attached Vibration resistance Malfunction 2 to 55 Hz 2G 10 minutes each in X Y and Z directions Destruction 10 to 55 Hz 0 75 mm double amplitud...

Page 4: ...g limits RS 422 500 m RS 485 500 m 2 A maximum of 32 Temperature Controllers can be connected to one host computer using serial communications RS 422 In the case of the RS 485 serial communications however a maximum of 31 Temperature Controllers can be connected to one host computer Nomenclature E5AX BA BAH Heater Burnout Indicator Lights when a heater burnout is de tected and stays lit unit reset...

Page 5: ...rm output 2 is ON UP Key Press to increase the main setting or other parameters Successively in creases the value when held down Auto tuning Key Press for 1 second minimum to start auto tuning Press for 1 second minimum during auto tuning to stop auto tuning Down Key Press to decrease the main setting or other parameters Successively de crease the value when held down Front cover Heater Burnout In...

Page 6: ...s mounted Set the output selector to CURRENT when a Current Output Unit is mounted To remove a Control Output Unit push it up with the tip of a flat blade screwdriver as shown below Flat blade screwdriver 3 Six internal switches must be set on the E5EX the function selector the alarm mode selectors 1 and 2 the output selector terminator switch and the input type selector The figures show the locat...

Page 7: ... Switch Temperature Temperature range setting sensor code C F 0 R 0 to 1 700 0 to 3 000 1 S 0 to 1 700 0 to 3 000 2 K 200 to 1 300 300 to 2 300 3 J 100 to 850 100 to 1 500 4 T 200 to 400 300 to 700 5 E 0 to 600 0 to 1 100 6 B 100 to 1 800 300 to 3 200 7 N 0 to 1 300 0 to 2 300 8 L 100 to 850 100 to 1 500 9 U 200 to 400 300 to 700 Platinum Resistance Thermometer Selector SW207 INPUT This selector i...

Page 8: ...rdless of the position of the key protection switch SW101 PROTECT when pin 4 is set to the ON position 2 The input shift function will be disabled regardless of the pin position when an input shift value of 0 is set Controllers with Communications Capability Function Pin number Pin setting Setting Control mode 1 ON ON OFF operation OFF Feed forward PID operation Control output 2 ON Normal cooling ...

Page 9: ... the set values such as the alarm value can be only read out However when pin 4 of the function selector SW201 FUNCTION is set to the ON position i e SP set point protection is cancelled only the set temperature value can be changed Terminator Switch SW206 TERMINATOR The terminator switches of all the Temperature Controllers on a network must be set to the OFF position except the terminator switch...

Page 10: ...When a plati num resistance thermometer is used the range is from 99 9 to 999 9 C F in units of 0 1 C F If the displayed temperature does not need to be shifted set 0 C F This function is used to shift the temperature display form the measured value by a desired value as shown by the examples in the following table Input shift value Temperature measured by sensor Displayed temperature 0 without sh...

Page 11: ...etting range in this case to 0 C on the SV display by using the Up and Down Keys while sl l is displayed on the PV display Similarly set the upper limit value 400 C while sl h is displayed If the process temperature falls below the set lower limit value or exceeds the set upper limit value it is displayed on the PV display within the temperature range of the temperature sensor Control Period cp Wh...

Page 12: ...communications function Output retention function Yes No Output retention reset Set heater burnout alarm value to 0 0 A or switch power OFF and then ON again Output turns OFF when sensor failure condition is removed Influence on control output alarm output No Yes see page 15 5 err flushing Connections to Temperature Controller 7 6 5 4 3 2 1 17 16 15 14 13 12 11 10 9 8 Heater burnout and Temperatur...

Page 13: ...rm 1 mode Press a al c Alarm mode al 2 c Alarm 2 mode Communications 8 memory banks Model with heater burnout alarm Note Note Note Communications 8 memory banks Press a Model without heater burnout alarm Note Displayed only when the alarm function is selected Stand by bcpy Press the Level Key to select display level 2 and press the Display Key Then the Control ler is ready to copy to bank Press th...

Page 14: ...ill appear on the SV display which howev er will be effective only after the power to Temperature Controller is turned off once and turned on again The baud rate is factory set to 9600 bps Starting Control Operation The E5EX will start control operations as soon as power is turned on until power is turned off Turn off the power and then turn it back on after setting the desired parameters Auto tun...

Page 15: ...nals have been short cir cuited OFF Approx 1 mA Sends alarm signal in accordance with the set alarm mode e111 flashes e333 flashes Memory failure e111 or A D converter failure e333 has occurred Temperature Controller must be repaired if recovery is not made by turning power off once and on again OFF Approx 1 mA OFF When the temperature resistance thermometer is used this message is displayed when ...

Page 16: ...o 24 VDC 3 kΩ B type 2 W min External slope setting 3 kΩ B type Alarm relay output SPDT 250 VAC 8 A at 30 VDC Connection Example of Temperature Controller and SSR INPUT LOAD Temperature Controller Voltage output terminal for driv ing SSR Select voltage output time Connectable Load Heater Power supply for load 75 to 264 VAC Power SSR SSR Temperature Controller with Voltage Output 12 VDC 40 mA max S...

Page 17: ...9 11 6 to 15 Mounting screw AT 7 5 25 10 5 10 21 30 15 40 2 8 3 Two 3 5 dia holes 5 8 dia 30 9 40 15 5 30 5 40 2 36 dia 12 dia Installation E5AX BA E5EX BA with 8 Memory Banks 4 to 20 mA 9 8 12 VDC 40 mA 9 8 9 8 7 6 5 4 3 2 1 17 16 15 14 13 12 11 10 11 10 11 10 B A 12 B 100 to 240 VAC 50 60 Hz FG Use these terminals when connecting a thermocouple Use these terminals when connecting a platinum re s...

Page 18: ...RS 422 4 to 20 mA 9 8 12 VDC 40 mA 9 8 9 8 7 6 5 4 3 2 1 17 16 15 14 13 12 11 10 11 10 11 10 B A 12 B 100 to 240 VAC 50 60 Hz FG SDA RDB RDA 9 8 Ground FG terminal 17 to avoid noise interference For relay or SSR output For voltage output unit For current output SG SDB Use these terminals when connecting a thermocouple Use these terminals when connecting a platinum re sistance thermometer Alarm out...

Page 19: ...e output unit Current Transformer CT For relay or SSR output Alarm output 1 Control output Use these terminals when connecting a thermocouple Use these terminals when connecting a platinum resis tance thermometer Precautions Mounting The dimensions of the Temperature Controller conform to DIN 43700 Recommended panel thickness is 1 to 8 mm Do not install the Temperature Controller in a location exp...

Page 20: ...equenced cir cuits which incorporate a Temperature Controller Terminal Arrangement Diagram on the Housing The Temperature Controller allows the input and output devices to be freely selected Use the terminal arrangement diagram shown on the housing of the Temperature Controller to identify the output de vice mounted on the Temperature Controller by marking the dia gram as follows Check here with a...

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