Version November 2022_1
EN
3
Weld Control 630 User’s Manual
O . M . I . S . A . S r l
Via Verga 9/11
20845 Sovico (MB), Italy
Contents
1 Introduction ..........................................................................................................5
2
Safety Messages ....................................................................................................5
2.1
Understanding the User’s Manual .......................................................................5
2.2
Explaining Icons ....................................................................................................6
2.3
Operating the Product Safely ..............................................................................6
2.4
Owner and Operator Obligations .......................................................................7
2.5
Intended Use .........................................................................................................8
2.6 Warranty ...............................................................................................................8
2.7
Transport and Storage .........................................................................................8
3
Understanding the Product .................................................................................9
3.1
Content of Delivery ..............................................................................................9
3.2
Control Panel ........................................................................................................9
3.3 Connectors ..........................................................................................................10
3.4
Technical Specifications ......................................................................................11
3.5
Overview of the Welding Process ......................................................................12
4 Operation ............................................................................................................13
4.1
Configuring the Machine, Entering Welding Parameters ...............................14
4.1.1
Configuring the Fundamental Operating Settings of the Machine ...............15
4.1.2
Understanding the “Settings” Sub-menu .........................................................15
4.1.3
Selecting the Display Language ........................................................................17
4.1.4
Setting the Clock ................................................................................................17
4.1.5
Setting the Buzzer Volume ................................................................................17
4.1.6
Understanding the “Recording” Sub-menu .....................................................17
4.2.1
Entering the Welder ID Code ............................................................................18
4.2.2
Entering or Changing the Commission Number ..............................................18
4.2.3
Entering or Changing the Joint Number ..........................................................19
4.2.4
Entering oder Changing Other Component Traceability Data .......................20
4.3
Performing the Butt Welding in the Weld Control Mode ...............................20
4.3.1
Facing the Pipe Butts ..........................................................................................22
4.3.2
Checking Pipe Alignment and Determining Drag Pressure ............................22
4.3.3
Possibility to Change Welding Parameters .......................................................23
4.3.4
Setting the Joining Pressure and Starting the Bead Build-up Stage ..............23
4.3.5
Heating Stage .....................................................................................................24
4.3.6
Change-over Stage .............................................................................................25
4.3.7
Joining and Cooling Stage .................................................................................25
4.3.8
End of Welding ...................................................................................................26
4.4
Fully Manual Butt-welding Process ...................................................................26
4.4.1
Bead Build-up Stage ...........................................................................................27
4.4.2
Heating Stage .....................................................................................................28
4.4.3
Change-over Stage .............................................................................................28
4.4.5
End of Welding ...................................................................................................29
4.5
Aborted Welding Process ...................................................................................29
4.6
Using View Weld to View Welding Reports and Print Tags .............................31