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Omega FP-5070 Series Flow Sensors

4

Mfr. Part No. 

Description

FP-5072-PV 

Mini-Flow Sensor, 2 mm insert

FP-5074-PV 

Mini-Flow Sensor, 4 mm insert

FP-5076-PV 

Mini-Flow Sensor, 6 mm inlet, no insert

8.  Ordering Information

Assemble

 (counterclockwise)

Disassemble 

(clockwise)

Upper body

Lower Body

Assembly

Tabs (3)

FLOW

Inlet port

Outlet port

flow 

insert

Rotor

Quad ring seal

7.  Replacing The Flow Insert

Sensor range can be modified by changing the flow insert. The 

sensor must be removed from service and disassembled prior to 

installing the new flow insert. See Specifications (Section 2) for 

flow range data.

Flow Insert Replacement Procedure:

1.  Depressurize system and remove sensor.

2.  Rotate the upper sensor body clockwise until it releases from 

the lower half, then lift off.

3.  Remove rotor and quad ring seal from lower body.

4. 

Push the flow insert outward using a small screwdriver.

5. 

Install the new flow insert (small diameter inward) with the 

eraser end of a pencil. Apply light pressure until insert seats 

against the step in the lower body. 

Do not force!

6. 

Install rotor into lower body. Spin rotor with finger and check 

for free rotation. If rotor hits flow insert, remove rotor and 

push insert back until free rotor rotation is established. Use 

a rounded object such as a pen or pencil body to adjust flow 

insert depth.

7.  Install rotor, quad ring, and upper body. 

Hand tighten only! 

Do not overtighten upper body or the lower body assembly 

tabs will break. 

8.  Reprogram instrument with new K-Factor, see Calibration 

(Section 5).

CAUTION!

Do not use tools of any kind on the sensor body or port 

connections. Hand tighten only! Excessive force will 

damage sensor.

Condition

Recommendation

Erratic or missing 

sensor signal

A.  Verify ALL cable and instrument connections (section 4).

B.  Verify proper sensor installation (section 3).

C.  Remove power from instrument and disconnect sensor inputs. Apply power to the instrument and 

check across Black and Shield terminals with a digital voltmeter for 5 VDC. If 5 VDC is not present, the 

instrument requires service or may be misconfigured.

D. 

Verify the FP-5072 paddlewheel spins freely by blowing into the flow chamber. If the paddlewheel does 

not spin freely, the following conditions may exist:

•  The sensor may be dirtty or clogged. Disassemble and clean with hot tap water and a soft brush (see 

section 7).

• 

The rotor may be hitting the flow insert. Disassemble and adjust flow insert depth (see section 7).

E. 

Test sensor with flow system active and sensor powered. Use an oscilloscope to check the sensor input 

signal across the Red (Signal IN) and Shield terminals. A square wave signal should appear at these 

terminals. If no signal is present, replace sensor.

Perform steps A - E. 

If sensor problems 

persist, contact 

OMEGA.

Summary of Contents for FP-5070 Series

Page 1: ...e mail info omega com For latest product manuals www omegamanual info FP 5070 SERIES Flow Sensors Shop online at omega comSM User sGuide...

Page 2: ...pecifications without notice Servicing North America U S A Omega Engineering Inc Headquarters Toll Free 1 800 826 6342 USA Canada only Customer Service 1 800 622 2378 USA Canada only Engineering Servi...

Page 3: ...ft cable Pipe fitting adapter G 1 4 x 1 4 in NPT 2 included G 1 4 in port threads Upper body with electronic switch Lower body with built in rotor psi bar 6 9 100 5 5 80 4 1 60 2 8 40 1 4 20 0 40 40...

Page 4: ...ews required customer supplied 32 5 mm 1 28 in bolt circle 4 Wiring Details 4 1 Cable Extensions The standard 25 foot sensor cable can be extended to 300 m 1000 ft using 2 conductor shielded twisted p...

Page 5: ...supply Red Black Shield Freq IN Sen Pwr Freq IN Iso Gnd Open Collector Sensor Std Sensor FP 5072 FP 5072 FLOW FLOW Input Gnd 10k 5 to 24 VDC Black Shield Red Pull up resistor required 10 k recommended...

Page 6: ...pen or pencil body to adjust flow insert depth 7 Install rotor quad ring and upper body Hand tighten only Do not overtighten upper body or the lower body assembly tabs will break 8 Reprogram instrume...

Page 7: ...y OMEGA if the unit is found to be defective it will be repaired or replaced at no charge OMEGA s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limite...

Page 8: ...city Indicators M U Turbine Paddlewheel Systems M U Totalizers Batch Controllers pH CONDUCTIVITY M U pH Electrodes Testers Accessories M U Benchtop Laboratory Meters M U Controllers Calibrators Simula...

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