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AWS Installation and operating manual 

 

 

www.omega-air.si 

INTRODUCTION 

The  manual  is  meant  for  users,  who  bought  the  equipment  for  professional  purposes.  It 
includes  all  the  information,  required  for  the  determination  of  the  model,  about  its 
installation, operation and maintenance.

 

Read the manual thoroughly and make sure, that all the requirements are met. Also ensure 
the  unit  proper  working  conditions.  Save  the  manual  even  after  you  have  studied  it 
thoroughly.  Proper  servicing,  maintenance  and  constant  reviews  are  essential  for  good 
operation, a stable work effect and a long lifespan of the equipment. The buyer should also 
take note of any intervention in the compressor, the oil consumption, regular and irregular 
maintenance and should thoroughly follow the instructions of the manual. 

The compressors are designed in accordance with all safety standards provided by law. The 
following  pages  include  all  the  information  and  explanations,  required  for  good  operation 
and  maintenance.  The  user  should  also  take  note,  that  it  is  mandatory  to  respect  the 
standards  and  regulations  at  all  time,  which  includes  the  testing,  transport,  installation, 
operation,  disassembly…  Our  personnel  are  available  for  any  further  information  and 
explanation.  As  the  manufacturer  of  the  equipment  we  decline  any  responsibility  for 
malfunctions,  which  might  occur  through  improper  interpretation  of  the  manual, 
unprofessional installation or failure to comply with valid standards and regulations by law. 

EQUIPMENT PRESENTATION 

The AWS equipment is a comprehensive solution for gas stations. It includes a compressor, a 
manometer for tire-inflation and water supply. The components are assembled in a compact 
housing  made  of  stainless  steel.  The  compressor  is  of  a  stable  design.  It  is  a  coaxial  piston 
compressor  with  a  one phase  electro-motor.  The  air  is  compressed  in one  phase  and  after 
the pressure procedure it is directed in the tank. 

Our company only uses materials with a high durability, subjected to tests with mechanical 
and thermal shocks. 

The  electro-motors  are  in  accordance  with  all  the  valid  standards  and  are  made  with 
isolation materials of the class F. The noise level is measured in accordance with the CAGI-
PNEUROP  standards.  Proper  use  of  the  electro  compressor  gives  a  discontinuous  work, 
which  can  be  estimated  to  60%  of  the  real  time.  To  achieve  these  conditions,  we  have  to 
properly estimate the demanded amount of air, desired pressure, the number of users and 
their continuity. 

 

 

 

Summary of Contents for AWS

Page 1: ...stallation and operating manual AWS Please read the manual thoroughly before putting the unit into service Only if you follow and respect the directions and advice provided by the manual can we ensure safe and reliable operation of the unit ...

Page 2: ...lation operation disassembly Our personnel are available for any further information and explanation As the manufacturer of the equipment we decline any responsibility for malfunctions which might occur through improper interpretation of the manual unprofessional installation or failure to comply with valid standards and regulations by law EQUIPMENT PRESENTATION The AWS equipment is a comprehensiv...

Page 3: ...ecuted by properly qualified personnel When working with the equipment the user is also obliged to follow all the local safety regulations and regulations for accident prevention if any such exist LOCATION REQUIREMENTS The AWS equipment is not protected against explosions and as such it must not be installed in a dangerous environment The surface where the equipment is supposed to stand has to be ...

Page 4: ...o find any possible faults INSTALLATION AND CONNECTION Preparing the place for installation and assembly Example of the basis Picture 1 Dimensional drawing of the AWS basis At the basis if there is a shaft a steel construction is advised contact the manufacturer The preparation of an appropriate basis is shown in the attachment When setting up the foot of the equipment spacers are mandatory for th...

Page 5: ...r supply cannot be guaranteed with windows or other openings ventilators are required for forced ventilation The ventilators need to guarantee a 15 20 greater amount of cooling air that is needed for perfect cooling of all the compressors ATTENTION The ventilation openings have to be set up in a way to avoid the intake of dust lacquer gasses or other explosive mixtures Do not set the equipment up ...

Page 6: ...upply is damaged replace it with a new one of the same type Always attach the grounding connections on the housing as required Water connection The system has to be connected to a water supply with a hose of at least 50cm in length The hose needs to be of appropriate size and in accordance with the supply connector the connector on the housing Condensate drain connection The condensate drain conne...

Page 7: ... pressure does not reach about 1 bar At this value the valve closes This enables the motor to immediately reach normal rotations and guarantees an optimal start up even in cold weather or tensions under the normal level To turn off the compressor always use the button on the pressure switch If you pull out the plug the compressor head will not release pressure which might cause problems at the nex...

Page 8: ...f a fault on the pressure switch and opens an exhaust for excess air The client may never set the compressor up in any way to exceed the pressure stated on the pressure vessel In the operation time and a few minutes after stopping do not touch any wires connectors compressor parts valve or other parts which may be subjected to excessive heat and avoid burns Pressure in the compressor The pressure ...

Page 9: ...s may though change as a function of conditions in the operation area For regular maintenance properly qualified personnel are required Further information is available at the manufacturer Compressor access To open the equipment follow the steps in picture 7 Picture 7 Access to the compressor in 2 steps The door gets closet following the steps in the opposite direction put the door on the pins pus...

Page 10: ... for compressor heads always available at the manufacturer Do not mix different oils Release the oil through the base of the compressor unit as shown in the picture After emptying close the drain and fill in the required amount of fresh oil After you changed the oil let the compressor work for about 2 minutes then stop the motor and check the oil level again If necessary add more oil Recommended o...

Page 11: ...ases thermal safety regulation Check the oil level and quality if overheating is involved check the performance of all parts Safety valve opening Un configured pressure switch Un configured safety valve Set the pressure switch The safety valve is sealed and very important to the safe operation of the compressor so it is important to replace it with a new one of the same type Hindered start up of t...

Page 12: ...ar The compressor was moved Output tubes on the compressor head cracked Check the bolts and screws Check the compressor unit thoroughly and if necessary change it Strengthen the support on the ground USER INTERFACE FOR TIRE INFLATION ATTENTION The equipment is designed for inflating car tires and is not compatible for inflating bicycle tires with regular valves Ignoring this may cause the bicycle ...

Page 13: ...s Solution Empty LCD screen No electrical power PCB error Check the power supply Call the authorized service After attaching the hose to the tire the pressure correction does not start automatically The pressure in the tire is less than 0 3bar This is a normal case for empty tires to start the pressure correction push the button for inflating flat tires Ω The screen says CHECK THE HOSE There is no...

Page 14: ...1 Dimensions Width A 545mm Depth B 445mm Height H 1550mm Max working pressure 10bar Air flow ISO 1217 250Nl min Pressure tank volume 16 6l Electromotor power 1 5kW Sound level at 1m 68 2dB Voltage 230 V 50Hz Working temperature 15 to 45 C Electric heater power 10W Hose length 8m H A B ...

Page 15: ... Every 1000 hours Condensate drain Check the oil level Check the safety valve Check the belt Check for oil leakage Air filter cleaning Change the air filter cartridge Check the operation efficiency Overall cleaning Oil change Check the belt and transmissions Check the hose tightness Check the electric connection Recommended oil SHELL CORENA P100 ...

Page 16: ...or the mentioned the equipment does not need any additional maintenance Service 24 hours Slovenia OMEGA AIR d o o Cesta Dolomitskega odreda 10 1000 Ljubljana Tel 01 200 68 31 Fax 01 200 68 50 info omega air si www omega air si Croatia CIT d o o Zagreb Ulica grada Vukovara 43 1000 Zagreb Tel 385 1 617 0291 Fax 385 1 617 0385 Mobile 385 99 442 324 Always save this manual for later use The manual is ...

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Page 18: ...e used The unit was not operated within the permissible technical parameters Unauthorized constructional changes were made to the unit or if the unit has been opened disassembled by an unauthorized person APPENDIX BASIS PREPARATION It is recommended to integrate a steel construction in the basis contact the manufacturer for further information This improves the attachment of the housing to the gro...

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