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TROUBLESHOOTING 

 

 

 

 

 

PROBLEM 

 

 

CAUSE 

 

 

LED is dim or fails to light 

 

1)  Both LED’s are dim / fail to light 

2)  Main LED is dim / fails to light 

1.  Loose connections: 

a.  Check the connections on the top of the battery to 

make sure they are tight. 

b.

  Check the headpiece terminals and the electrical 

connections inside the headpiece in the same manner 

as those on the battery.

 

2.  Loose connections: 

a.  Gently wiggle or pry each connection on top of the 

battery to make sure it is tight and working properly. 

b.  Check the cables for broken conductors by twisting or 

pulling it at various points along its length. 

c.  Check the headpiece terminals and the electrical 

connections inside the headpiece in the same manner 

as those on the battery. 

d.  Make sure the bulb is secure and making good 

contact. 

e.  If the light flickers or dims when any of the preceding 

items are being checked, that item should be repaired 

or replaced. 

Battery appears “dead” and will not operate 

a.  Check that the fuse has not blown 

b.  Check the cross volts of the battery, if no voltage is 

recorded the battery has been over discharged and 

must be recovered on a nursery charger.  

c.  Detach the battery from the headpiece and reconnect 

to the nursery charger via the ring terminals, red 

positive

+

 and black negative

-

 , leave on charge for 8 

hours before reconnecting to the lamp top and putting 

back on the normal charger for 24 hours.  

Battery capacity 

a.  The L9 battery is designed for 10 hour operation, while 

the L16 battery will operate a 12+ hour shift.  Failure to 

achieve this is probably due to a high resistant joint in 

the circuit. 

b.  Check Headpiece charging connections 

c.  Check charger. 

d.  Check battery connections. 

 

 

 

IMPORTANT :  ALWAYS RECHARGE THE LAMP AFTER USE. 

 

 

 

ENSURE THAT ONLY CHARGERS WITH THE  

CORRECT LI-ION CHARGE PROFILE ARE USED. 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for DL9

Page 1: ...rform as designed only if used and maintained according to the instructions otherwise it could fail to perform as designed and persons who rely on this product could sustain serious personal injury or...

Page 2: ...from battery p4 Replacing battery cover p4 Using DL9 DL16 cap lamp systems p4 Repairing headpiece p4 Replacing cable p5 Replacing reflector p5 Replacing circuit board p5 Reassembling bezel ring p6 Re...

Page 3: ...use fitted terminal nuts and washers Remove the nut and washer from the positive end of the fuse marked Place the ring terminal of the red wire onto the terminal post replace the spring washer and nut...

Page 4: ...d 4 Remove the fuse 5 Remove the negative lead black Replacing battery cover 1 Replace the fuse fit the nuts to hold the fuse in place 2 Connect the red cable to the positive battery terminal 3 Connec...

Page 5: ...flector is located by two projections which fit either side of the main LED the hole in the reflector goes over the secondary LED The bezel ring should be screwed down firmly while holding the glass d...

Page 6: ...m head screw Replacing the lock barrel If the lock barrel is damaged it may become difficult to connect the lamp to the charger In this case the lock barrel must be replaced M259983 lock contact spare...

Page 7: ...3 D and G Cable Terminal Spares kit 201520 M204683 D and G Lock Contact Spares kit 201521 M204783 D and G Cap clip Spares kit 201545 M455045 Plastic Battery Cover complete Clip for standard cover Scre...

Page 8: ...8...

Page 9: ...flickers or dims when any of the preceding items are being checked that item should be repaired or replaced Battery appears dead and will not operate a Check that the fuse has not blown b Check the cr...

Page 10: ...IEC62013 1 Ta 0o C to 40o C IECEx ITS 08 0019 Ex I Ta 0o C to 40o C Type DPL9 DPL16 Lamp Type Reference The lamps can be assembled in a variety of combinations to satisfy customer requirements The ass...

Page 11: ...with respect to attack by aggressive substances that may be present in the hazardous area shall be taken into account before the equipment is used 6 Plastic surfaces may cause propagating brush disch...

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