4
Charging before first use:
1. Allow the battery to remain on charge for 24
hours.
2. After a working shift, the battery should be
placed on the charger, following the
instructions included with the charger, and left
to charge. The charger automatically
switches off when the battery is completely
charged
3. If cap lamp needs cleaning, use a mild
detergent and wipe. Do not submerge in
water.
Battery Storage
All stored batteries should be given a 24-hour
boost charge 3 months after receipt and thereafter
at 6-monthly intervals until use, where they should
again be fully charged before being placed into
regular service.
Recommended storage temperature: 0
o
C to 27
o
C.
Replacing battery
1. Remove one M4 button head socket screw
from the end clamp holding the cover as
shown.
2. Un-clip the clamp and slide off the cover to
cable end.
3. Remove the positive cable lead (red)
4. Remove the fuse
5. Remove the negative lead (black)
Replacing battery cover
1. Replace the fuse; fit the nuts to hold the fuse
in place
2. Connect the red cable to the positive battery
terminal.
3. Connect the black cable to the negative
battery terminal to ensure correct polarity.
4. Tighten the cable leads down with terminal
nuts to 0.5Nm.
5. Replace the battery cover.
Note:
Ensure that the cable leads lie properly on the
battery top without being trapped or pinched.
USING THE DL9/DL16 CAP LAMP SYSTEM
The DL headpiece is made up of the lamp-
housing which contains the following parts:
-
Bezel (ring)
-
Lens (glass)
-
Gasket
-
Reflector
-
Main LED
-
Secondary LED
-
Circuit board and switch
The on-off-on switch knob is located on the
headpiece. The down position operates the main
LED and up position the secondary LED.
Repairing the headpiece
TOOLS:
G & D type spares and tools kit – M614830
D type Headpiece fastening & cable lock kit -
M259683
The switch should be placed in the off position
and the battery fuse removed
(see section “cap
lamp system”)
before disassembly of the
headpiece.
Summary of Contents for DL9
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