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IMPORTANT 

 

Pay close  attention  to Warnings and Cautions in 

this manual.  

A  WARNING  describes  a  condition  that  may 

cause severe personal injury or death if allowed to 

happen.  

A CAUTION describes a condition that may cause 

moderate injury or property damage if allowed to 

happen. 

 

 

GENERAL DESCRIPTION 

 

The  DL  cap  lamp  systems  consists  of  a  cap 

mounted headpiece powered by a Li Ion battery. 

 

The basis of the headpiece in which some of the 

internal connections are integral is as follows: 

A  selector  switch  is  incorporated,  which  can 

switch on either the main LED light source or the 

small emergency LED. The reflector fits over the 

small  LED  and  has  a  rubber  gasket  around  the 

rim to seal against the headpiece lens. 

 

 

PREPARING  THE  DL9/DL16  CAP  LAMP  FOR 

FIRST TIME USE 

 

The battery is packaged separately to the lamptop 

and needs to be connected before use. 

 

Tool kit required is M614830 

 

NOTE: THE BATTERY IS TRANSPORTED IN A 

PARTIALLY  CHARGED  CONDITION  -  EVERY 

BATTERY  MUST  BE  FULLY  CHARGED 

BEFORE FIRST USE. 

 

Remove  the  battery  from  the  shipping  box  and 

check  for  damage.    The  battery  is  supplied  with 

the  encapsulated  fuse  fitted,  terminal  nuts  and 

washers. 

 

Remove the nut and washer from the positive end 

of the fuse ().  Place the ring terminal of 

the  red  wire  onto  the  terminal  post,  replace  the 

spring washer and nut, and tighten to 0.5Nm. 

 

Remove  the  nut  and  washer  from  the  negative 

terminal (not connected to the fuse) and place the 

ring  terminal  of  the  black  wire  onto  the  terminal 

post,  replace  the  spring  washer  and  nut,  and 

tighten down to 0.5Nm. 

 

 

 

Hook the cable exit end of the battery cover onto 

the battery.   

 

Check that the cables are not trapped  under the 

edge of the cover then press down into position. 

 

Secure  the  cover  in  place  with  the  clip  and  M4 

mushroom head socket screw. 

 

  

 

 

 

Battery charging 

 

WARNING 

 

Li  Ion  batteries  must  only  be  charged  on  a 

specific charger with a Li Ion charge profile.  If 

the  battery  is  charged  on  a  standard  GT 

caplamp charger the battery will be damaged.   

 

For  charger  information  and  how  to  convert 

existing  charger  software  please  consult  the 

Caplamp Charger Manual. 

 

Every  battery  must  be  charged  before  it  is  used 

for the first time. 

 

Never discharge completely! 

IMPORTANT NOTE: 

The L16 battery is supplied with a factory fitted 

“OCBL-T” fuse (M455323), required for 

protection of the internal battery circuitry.  

Use of any other fuse type could result in 

damage and will invalidate any warranty claim.

 

Summary of Contents for DL9

Page 1: ...rform as designed only if used and maintained according to the instructions otherwise it could fail to perform as designed and persons who rely on this product could sustain serious personal injury or...

Page 2: ...from battery p4 Replacing battery cover p4 Using DL9 DL16 cap lamp systems p4 Repairing headpiece p4 Replacing cable p5 Replacing reflector p5 Replacing circuit board p5 Reassembling bezel ring p6 Re...

Page 3: ...use fitted terminal nuts and washers Remove the nut and washer from the positive end of the fuse marked Place the ring terminal of the red wire onto the terminal post replace the spring washer and nut...

Page 4: ...d 4 Remove the fuse 5 Remove the negative lead black Replacing battery cover 1 Replace the fuse fit the nuts to hold the fuse in place 2 Connect the red cable to the positive battery terminal 3 Connec...

Page 5: ...flector is located by two projections which fit either side of the main LED the hole in the reflector goes over the secondary LED The bezel ring should be screwed down firmly while holding the glass d...

Page 6: ...m head screw Replacing the lock barrel If the lock barrel is damaged it may become difficult to connect the lamp to the charger In this case the lock barrel must be replaced M259983 lock contact spare...

Page 7: ...3 D and G Cable Terminal Spares kit 201520 M204683 D and G Lock Contact Spares kit 201521 M204783 D and G Cap clip Spares kit 201545 M455045 Plastic Battery Cover complete Clip for standard cover Scre...

Page 8: ...8...

Page 9: ...flickers or dims when any of the preceding items are being checked that item should be repaired or replaced Battery appears dead and will not operate a Check that the fuse has not blown b Check the cr...

Page 10: ...IEC62013 1 Ta 0o C to 40o C IECEx ITS 08 0019 Ex I Ta 0o C to 40o C Type DPL9 DPL16 Lamp Type Reference The lamps can be assembled in a variety of combinations to satisfy customer requirements The ass...

Page 11: ...with respect to attack by aggressive substances that may be present in the hazardous area shall be taken into account before the equipment is used 6 Plastic surfaces may cause propagating brush disch...

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