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3.  Unscrew  secondary  bulb  from  side  socket 

assembly of headpiece housing. 

 

4.  Thread the new secondary bulb into the socket 

assembly (do not over-tighten). 

 

5.  Place  the  hole  in  the  reflector  over  the 

secondary bulb. 

 

 

 

6.  Reassemble the glass (lens) and bezel to the 

headpiece assembly. 

 

 

 

Replacing the reflector 

 

1.  Remove the bezel ring and lens. 

 

2.  Remove  the  reflector  from  main  bulb  bush 

connection. 

 

3.  Remove gasket around reflector. 

 

 

 

4.  Place  the  gasket  around  the  new  reflector. 

Ensure  the  gasket  is  in  place  all  the  way 

around reflector. 

 

5.  Thread the reflector onto the bush connection. 

 

6.  Reassemble  the  lens  and  bezel  ring  (see 

Reassembling of bezel ring). 

 

 

 

Replacing the Cable 

 

1.  Remove  the  cable  from  the  battery 

terminals. 

 

2.  Cut the cable tie which secures the cable 

under the battery cover, and gently pull the 

cable out of the battery cover gland. 

 

3.  Unscrew  the  battery  collar  /  cable  outlet 

gland from the headpiece. 

 

4.  Remove the bezel ring (see “removing the 

bezel ring”) and glass from the headpiece. 

 

5.  Use the spring screwdriver to remove the 

screws holding the cable terminals inside 

the  headpiece,  and  gently  pull  the  cable 

out of the side aperture.  

 

Note: Take care to note the correct polarity of 

the  cable  so  that  reassembly  is  correctly 

achieved,  and  the  battery  is  not  “reverse 

charged”. 

 

6.  To  replace  the  cable  reverse  the  above 

procedure. 

 

Note:- Always remember to refit the cable outlet 

gland  over  the  cable  before  commencing 

reassembly. 

 

 

Reassembling the bezel ring 

 

When the lens is in position over the reflector, the 

bezel ring  is  locked  in position  by  a hex headed 

lock  screw  that  fits  into  a  countersunk  hole  and 

then enters one of the slots in the bezel ring.  

 

 

 

The countersunk hole enclosing the lock pin can be 

filled with wax if desired. 

 

 

 

 

 

Summary of Contents for Denchi Power GL9

Page 1: ...on service or repair This cap lamp system will perform as designed only if used and maintained according to the instructions otherwise it could fail to perform as designed and persons who rely on this...

Page 2: ...airing the headpiece p5 Replacing bulbs p5 Removing the bezel ring p5 Replacing main bulb p5 Replacing secondary bulb p5 Replacing the reflector p6 Replacing the cable p6 Reassembling the bezel ring p...

Page 3: ...MP FOR FIRST TIME USE The battery is packaged separately to the lamptop and needs to be connected before use Tool kit required is M614830 NOTE THE BATTERY IS TRANSPORTED IN A PARTIALLY CHARGED CONDITI...

Page 4: ...n 2 Un clip the clamp and slide off the cover to cable end 3 Remove the positive cable lead red 4 Remove the fuse 5 Remove the negative lead black Replacing battery cover 1 Replace the fuse fit the nu...

Page 5: ...tight so that no electrical resistance is incurred which might increase the time necessary to obtain an efficient charge or possibly reduce the light output of the lamp In order to obtain the maximum...

Page 6: ...battery cover and gently pull the cable out of the battery cover gland 3 Unscrew the battery collar cable outlet gland from the headpiece 4 Remove the bezel ring see removing the bezel ring and glass...

Page 7: ...d remove the dome head screw that runs through the charging contact housing 2 The metal cap clip can be lifted off and set to one side take care not to lose the spring clip 3 Remove the lock barrel an...

Page 8: ...washer Charging contact screw Large bulb socket block Large bulb socket screw 201524 M205083 Cable Terminal Spares Kit D and G type Cable grip Sealing collar Small terminal tag Large terminal tag Ter...

Page 9: ...9...

Page 10: ...en any of the preceding items are being checked that item should be repaired or replaced Battery appears dead and will not operate a Check that the fuse has not blown b Check the cross volts of the ba...

Page 11: ...p Classification B2 201500 M259130 Prefocus Halogen 4 1v48L T2 B2 not available M259530 Prefocus Halogen 4v 1 5A T2 B3 201528 M259230 Prefocus Halogen 4v 0 75A T3 B4 201511 M201230 Prefocus Krypton 4v...

Page 12: ...rubber seals The performance of these materials with respect to attack by aggressive substances that may be present in the hazardous area shall be taken into account before the equipment is used 7 Pl...

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