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Charging before first use: 

 

1.  Allow the  battery  to remain on charge for 24 

hours. 

 

2.  After  a  working  shift,  the  battery  should  be 

placed  on  the  charger,  following  the 

instructions included with the charger, and left 

to charge.  The charger automatically switches 

off when the battery is completely charged 

 

3.  If  cap  lamp  needs  cleaning,  use  a  mild 

detergent and wipe. Do not submerge in water. 

 

 

Battery Storage 

All stored batteries should be given a 24-hour boost 

charge 3 months after receipt and thereafter at 6-

monthly  intervals  until  use,  where  they  should 

again  be  fully  charged  before  being  placed  into 

regular service. 

 

Recommended storage temperature: 0

o

C to 27

o

C. 

 

 

 

Replacing battery 

 

1.  Remove one M4 button head socket screw 

from the end clamp holding the cover as 

shown. 

 

 

 

2.  Un-clip the clamp and slide off the cover to 

cable end. 

 

3.  Remove the positive cable lead (red) 

 

4.  Remove the fuse 

 

5.  Remove the negative lead (black) 

 

 

 

 

 

Replacing battery cover 

 

1.  Replace the fuse; fit the nuts to hold the fuse in 

place 

 

2.  Connect the red cable to the positive battery 

terminal. 

 

3.  Connect the black cable to the negative battery 

terminal to ensure correct polarity. 

 

4.  Tighten  the  cable  leads  down  with  terminal 

nuts to 0.5Nm. 

 

5.  Replace the battery cover. 

 

Note: 

Ensure that the cable leads lie properly on the 

battery top without being trapped or pinched. 

 

 

USING THE GL9/GL16 CAP LAMP SYSTEM 

 

The G headpiece is made up of the lamp-housing 

which contains the following parts: 

-

  Bezel (ring) 

-

  Lens (glass) 

-

  Gasket 

-

  Reflector 

-

  Main bulb 

-

  Secondary bulb 

 

The on-off switch knob is located on the side of the 

headpiece. To operate the lamp: 

 

1.  Turn the switch knob clockwise to main bulb or 

anti-clockwise to secondary bulb. 

 

2.  After use turn the switch knob until both bulbs 

are off. 

 

 

Summary of Contents for Denchi Power GL9

Page 1: ...on service or repair This cap lamp system will perform as designed only if used and maintained according to the instructions otherwise it could fail to perform as designed and persons who rely on this...

Page 2: ...airing the headpiece p5 Replacing bulbs p5 Removing the bezel ring p5 Replacing main bulb p5 Replacing secondary bulb p5 Replacing the reflector p6 Replacing the cable p6 Reassembling the bezel ring p...

Page 3: ...MP FOR FIRST TIME USE The battery is packaged separately to the lamptop and needs to be connected before use Tool kit required is M614830 NOTE THE BATTERY IS TRANSPORTED IN A PARTIALLY CHARGED CONDITI...

Page 4: ...n 2 Un clip the clamp and slide off the cover to cable end 3 Remove the positive cable lead red 4 Remove the fuse 5 Remove the negative lead black Replacing battery cover 1 Replace the fuse fit the nu...

Page 5: ...tight so that no electrical resistance is incurred which might increase the time necessary to obtain an efficient charge or possibly reduce the light output of the lamp In order to obtain the maximum...

Page 6: ...battery cover and gently pull the cable out of the battery cover gland 3 Unscrew the battery collar cable outlet gland from the headpiece 4 Remove the bezel ring see removing the bezel ring and glass...

Page 7: ...d remove the dome head screw that runs through the charging contact housing 2 The metal cap clip can be lifted off and set to one side take care not to lose the spring clip 3 Remove the lock barrel an...

Page 8: ...washer Charging contact screw Large bulb socket block Large bulb socket screw 201524 M205083 Cable Terminal Spares Kit D and G type Cable grip Sealing collar Small terminal tag Large terminal tag Ter...

Page 9: ...9...

Page 10: ...en any of the preceding items are being checked that item should be repaired or replaced Battery appears dead and will not operate a Check that the fuse has not blown b Check the cross volts of the ba...

Page 11: ...p Classification B2 201500 M259130 Prefocus Halogen 4 1v48L T2 B2 not available M259530 Prefocus Halogen 4v 1 5A T2 B3 201528 M259230 Prefocus Halogen 4v 0 75A T3 B4 201511 M201230 Prefocus Krypton 4v...

Page 12: ...rubber seals The performance of these materials with respect to attack by aggressive substances that may be present in the hazardous area shall be taken into account before the equipment is used 7 Pl...

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