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Repairing the headpiece 

 

Only the small insulated screwdriver (P/N 201042) 

should  be  used  as  this  allows  the  screws  to  be 

secured  tightly  without  fear  of  a  short-circuit  or 

other damage.  

 

1.  The switch should be placed in the off position 

and the battery fuse removed 

(see section cap 

lamp  system) 

before  disassembly  of  the 

headpiece. When reassembling the headpiece, 

ensure  that  the  sealing  channel  is  correctly 

fitted around the reflector.  

 

2.  The reflector is located by two projections which 

fit either side of the  pin  that rests against the 

envelope of the pilot bulb.  

 

3.  The bezel ring should be screwed down firmly 

while  holding  the  glass  firmly  down  with  your 

thumb.  

 

4.  The lock pin placed so that it fits into one of the 

recesses of the bezel ring and firmly screwed 

tight. The lock screw can be sealed with wax – 

if applicable. 

 

WARNING 

It is essential that all contacts in the headpiece 

are  tight,  so  that  no  electrical  resistance  is 

incurred  which  might  increase  the  time 

necessary  to  obtain  an  efficient  charge  or 

possibly reduce the light output of the lamp.  

In order to obtain the maximum light possible, 

the outside of the lens glass should be cleaned 

thoroughly. 

 

 

REPLACING BULBS  

(MAIN AND SECONDARY BULB) 

 

 

Removing the Bezel ring 

 

1.  Remove  wax  seal  (if  applicable)  from  lock 

screw. 

 

2.  Unscrew lock screw by using special Allen key 

P/N 237642 

 

 

 

3.  Unscrew  and  remove  bezel  ring  from 

headpiece  housing  while  holding  the  glass 

firmly down with your thumb 

 

4.  Remove glass (lens) and reflector with sealing 

channel from headpiece housing. 

Note: 

Inspect all parts for cracks or other damage. 

 

 

Replacing the main bulb 

 

1.  Lift reflector out of housing, making sure not to 

break the bush connection. 

 

2.  Unscrew reflector from bush by holding bush 

and unscrewing reflector. 

 

 

 

3.  Remove main bulb. 

 

4.  Place the new main bulb in the reflector. 

 

 

 

5.  Hold the bush and screw the reflector onto it. 

 

 

 

Replacing secondary bulb 

 

1.  Remove  bezel  ring  (use  Remove  bezel  ring 

procedures). 

 

2.  Remove reflector from headpiece housing. 

 

Summary of Contents for Denchi Power GL9

Page 1: ...on service or repair This cap lamp system will perform as designed only if used and maintained according to the instructions otherwise it could fail to perform as designed and persons who rely on this...

Page 2: ...airing the headpiece p5 Replacing bulbs p5 Removing the bezel ring p5 Replacing main bulb p5 Replacing secondary bulb p5 Replacing the reflector p6 Replacing the cable p6 Reassembling the bezel ring p...

Page 3: ...MP FOR FIRST TIME USE The battery is packaged separately to the lamptop and needs to be connected before use Tool kit required is M614830 NOTE THE BATTERY IS TRANSPORTED IN A PARTIALLY CHARGED CONDITI...

Page 4: ...n 2 Un clip the clamp and slide off the cover to cable end 3 Remove the positive cable lead red 4 Remove the fuse 5 Remove the negative lead black Replacing battery cover 1 Replace the fuse fit the nu...

Page 5: ...tight so that no electrical resistance is incurred which might increase the time necessary to obtain an efficient charge or possibly reduce the light output of the lamp In order to obtain the maximum...

Page 6: ...battery cover and gently pull the cable out of the battery cover gland 3 Unscrew the battery collar cable outlet gland from the headpiece 4 Remove the bezel ring see removing the bezel ring and glass...

Page 7: ...d remove the dome head screw that runs through the charging contact housing 2 The metal cap clip can be lifted off and set to one side take care not to lose the spring clip 3 Remove the lock barrel an...

Page 8: ...washer Charging contact screw Large bulb socket block Large bulb socket screw 201524 M205083 Cable Terminal Spares Kit D and G type Cable grip Sealing collar Small terminal tag Large terminal tag Ter...

Page 9: ...9...

Page 10: ...en any of the preceding items are being checked that item should be repaired or replaced Battery appears dead and will not operate a Check that the fuse has not blown b Check the cross volts of the ba...

Page 11: ...p Classification B2 201500 M259130 Prefocus Halogen 4 1v48L T2 B2 not available M259530 Prefocus Halogen 4v 1 5A T2 B3 201528 M259230 Prefocus Halogen 4v 0 75A T3 B4 201511 M201230 Prefocus Krypton 4v...

Page 12: ...rubber seals The performance of these materials with respect to attack by aggressive substances that may be present in the hazardous area shall be taken into account before the equipment is used 7 Pl...

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