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EXPLORE

 

E7

2 0 1 9   I N S T A L L   &   O P E R A T I O N   M A N U A L

 
 

 

Installation checklist: 

 

1. 

 

Decide on light spacing – OceanLED recommendations available. 

              Rear of lights must never be exposed to wet environments inside the hull. 

2. 

 

Decide on light angles – OceanLED Personalised Service available on request. 

3.  

 

Ensure the correct power kit is selected and installed (AC or DC power kit). 

4. 

 

Ensure correct cable gauge is used (refer to relevant cable gauge chart). 

5. 

 

Control system chosen (switch control, OceanLED DMX control kit, 3rd party DMX control) 

              Max 32 lights per DMX chain. 

6. 

 

Correct length light fixture chosen (Extension kit required for hulls thicker than 55mm). 

7. 

 

Preparing the hull (Isolation kit required for conductive hull materials or wooden hulls). 

8. 

 

Make sure the lights have been fitted following the correct reflector orientation. 

9. 

 

Correct marine sealant applied evenly around bezel.  

              Ensure fully watertight seal is created after sealant cures. 

10. 

 

Correct clamping of light fixture onto hull. Never leave vessel unchecked for a few days after install. 

              Always check routinely for a few days after installation to ensure the install is correct and fully 
              sealed. 

11. 

 

Light(s) correctly bonded and vessel bonding system check carried out (refer to relevant schematic 

              and test procedures). 

12. 

 

Test installation BEFORE entering water. Never connect/ disconnect lights whilst powered ON. 

              Never leave lights ON out of water for longer than 5 minutes followed by an off period of 1 hour. 

13. 

 

Trouble shooting if required - most issues can be resolved by following the guidelines. 

 

 

Summary of Contents for Explore E7 Series

Page 1: ...LIGHT YEARS AHEAD WWW OCEANLED COM OceanLED MANUAL EXPLORE SERIES E7 REVISION 2 2019 INSTALLATION OPERATION MANUAL EXPLORE SERIES E7...

Page 2: ...o corrosion and deterioration when used in and around saltwater Some OceanLED lights contain combinations of plastic and polymer products which are impervious to saltwater corrosion however screws and...

Page 3: ...y result in additional installation time and could invalidate the warranty IMPORTANT NOTICE Attention Installer This manual contains important information about the installation operation and safe use...

Page 4: ...required for conductive hull materials or wooden hulls 8 Make sure the lights have been fitted following the correct reflector orientation 9 Correct marine sealant applied evenly around bezel Ensure...

Page 5: ...evaluate all the options currently offered by OceanLED Use the chart below to determine the appropriate power supply Power Consumption and Recommended Fuse values Model Current 12V DC Current 24V DC M...

Page 6: ...chnician when making modifications to your vessel Please also consult the manufacturer for more detail on modifications and installation If lights are assembled in a conductive or wooden hull an Isola...

Page 7: ...process to avoid the introduction of potential contaminants that may damage the product The light cartridge can only be removed for maintenance or after sales purposes and OceanLED must be contacted...

Page 8: ...cation around the hull The LED Indicator is used as a reference point for beam direction and should be at the top of the rear face of the light body as pictured if installed correctly If viewed from i...

Page 9: ...5mm Allen key applying thread lock at point of thread contact with locking ring DO NOT over tighten locking screws as you could damage the mounting tube and this will not be covered under warranty Onc...

Page 10: ...ack of the standard light mounting tube then follow the procedure above in section 3 1 1 Remove the locking ring from the mountingtube 2 Apply thread lock Loctite 243 or equivalent on the thread of th...

Page 11: ...the compression tube inside the mounting tube extension and slide it all the way down into the tube until it reaches the light cartridge 4 Screw the locking ring back onto the mounting tube extension...

Page 12: ...p issues 2 Fix Power Pack into required position Ensure chosen Power Pack location is near enough to connect light cable without applying undue stress Never leave the bare cables unprotected Take care...

Page 13: ...l and number of lights installed you will need to pull the correct sized power cable from the DC power source breaker fuse panel to the light locations to supply constant power to the light units It i...

Page 14: ...e needed Please consult the Explore E7 Light Choice Diagram in section 6 3 for details Ensure power is disconnected before attempting to connect or solder any wire 1 Connect solder one end of the swit...

Page 15: ...ty DMX Control the Control Cable and Terminator Kit is needed To enable the DMX Control of all lights Explore E6 E7 Control Link Cables must be used The quantity of Control Link Cables per installatio...

Page 16: ...L OPERATION MANUAL 15 Example DC Installation with OceanDMX Controller kit Control Link Cable Control Link Cable Control Link Cable Control Input Cable Terminator Kit Power In Power In Power In Power...

Page 17: ...16 Example AC Installation with WIFI DMX Controller kit 4 Plug the Terminator to the Control Out of the lastlight Control Link Cable Control Link Cable Control Link Cable Control Input Cable Terminato...

Page 18: ...ver install a new light fixture then leave the vessel in the water unchecked for several days When the vessel is placed in the water immediately check for leaks Note that very small leaks may not be r...

Page 19: ...Please refer to the purchased DMX Controller for details about how to use it 4 2 LIGHT CARTRIDGE REMOVAL Single Mounting Tube Before proceeding with this operation you MUST seek permission from either...

Page 20: ...the mounting tube 4 3 LIGHT CARTRIDGE REMOVAL Extended Mounting Tube Before proceeding with this operation you MUST seek permission from either the manufacturer or your OceanLED representative DO NOT...

Page 21: ...ame height approx 15 20 full rotations of the Allen key without removing them 5 Insert the explore extended removal tool into the mounting tube ensuring the cut outs in the tool align with the screws...

Page 22: ...t cartridge to ensure no contaminant grease debris dirt are present 2 Using the 2mm Allen key remove one of the screws on the back of the light cartridge to act as a breather Failure to do so will mak...

Page 23: ...Indicator LED can show EXPLORE SERIES NO OF FLASHES DESCRIPTION OF FAULT CHECK CAUSE FIX 1 Driver board Temperature Sensor Failure Light is faulty Contact your dealer 2 LED board temperature sensor fa...

Page 24: ...rectly Confirm all LEDs are illuminated 1 or more LEDs are not working Contact your dealer Check lights to see if water is present inside the light Water present Contact your dealer Check cable connec...

Page 25: ...the electrical connections between the supply cable and the light circuit breaker or fuse have been made correctly Poor electrical connection Remake connection and seal joint correctly Check that the...

Page 26: ...EXPLORE E7 2019 INSTALL OPERATION MANUAL 25 6 Appendix 6 1 OVERALL DIMENSIONS Clearance space Standard option Extension option Clearance space...

Page 27: ...ntact OceanLED 1 Connect the light assembly to the cathodic protection system as explained in section 3 2 Measure the electrical continuity between the front bezel and the sacrificial anode This test...

Page 28: ...EXPLORE E7 2019 INSTALL OPERATION MANUAL 27 6 3 LIGHT SETUP The Explore Light Choice Diagram is also available at www oceanled com Continued on the next page...

Page 29: ...EXPLORE E7 2019 INSTALL OPERATION MANUAL 28...

Page 30: ...WG 8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 0 2 AWG 40 45 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 0 2 AWG 45 50 12 AWG 8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 0 2...

Page 31: ...G 10 AWG 10 AWG 8 AWG 6 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 40 45 14 AWG 12 AWG 10 AWG 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG 4 AWG 2 AWG 2 AWG 45 50 14 AWG 12 AWG 10 AWG 8 AWG 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 A...

Page 32: ...EXPLORE E7 2019 INSTALL OPERATION MANUAL 31 6 6 ANGLED BEAM DETAILS...

Page 33: ...ved Specifications are subject to change without notice Trademarks are the property of Ocean LED Marine LTD www oceanled com Ocean LED Marine LTD Ocean LED USA LLC Unit 1 Jacknell Road Dodwells Bridge...

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