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⑪If you have to carry the aircraft to the take-off point with the engine running, be especially cautious.     
Keep the propeller pointed away from you and walk well clear of spectators.

 

⑫Turn off the ignitor switch to stop the engine or fully close the throttle valve via the transmitter to shut off 
the fuel supply.      Otherwise there is a possibility of injury.

 

⑬Just after the engine stopped, the engine may start with a crank even the ignitor switch is off.        Do not 
crank the engine, or there is a possibility of injury.

 

⑭Be sure to equip an on/off switch between the ignitor and a battery, which you can reach from outside the 
aircraft to stop the engine if it is started unintentionally with the transmitter turned off.

 

⑮The throttle linkage should be made as it can be remotely controlled to stop the engine in case of an 
unintentional start.

 

 

3.    OVERVIEW OF GT120THU

 

(1)

 

The engine is two-stroke gasoline engine designed for UAV aircrafts.

 

(2) The engine is equipped with an electric starter.

 

(3) The engine is equipped with a generator and a regulate rectifier to secure power supply (AC → DC 

rectification and voltage regulation) for a long flight

 

(4) The engine is equipped with a throttle servo, a choke servo, a starter switch, a regulate rectifier and an 

ignitor etc. onboard.

 

(5) The onboard generator OGA-200 of is a 3-phase alternating- current AC generator with an excellent 

cooling system.       

 

(6) The regulate rectifier is equipped with an open regulate circuit for high efficiency.        The output can be 

adjusted within 6V-30V.       

 

(7)

 

The engine runs counter-clockwise when viewed from the front.    Consult us if you want to run it reverse 
rotation.

 

(8) This is an air-cooled engine. For keeping the engine always in an appropriate temperature condition, a fan, 

a shroud or other cooling system of your own are needed.       

 

(9)

 

The engine is only designed for UAV.        Do not attempt to use it for any other purpose.

 

 
 

4.    SPECIFICATIONS

 

(1) GT120THU engine

 

 

Type                             

    2-stroke air - cooled engine             

 

 

Displacement

       

 

119.82cc

 

 

Bore × stroke               

 

44mm×39.4mm

 

 

Output power

     

 

    about 10ps(7.4kW)/7,500rpm

 

 

Practical RPM range   

 

1,500

8,000rpm

 

 

Weight

           

 

 

5,620g (silencer & accessories included)

 

 

Fuel                   

   

 

    regular gasoline mixed with oil (gasoline

oil

50

1)

 

 

Carburetor

   

           

 

Diaphragm type/ Tillotson HS type

 

 

Ignition method

   

 

 

  battery CDI

 

 

Ignition plug

       

 

  CM-6 type

 

 

Lubrication method

 

 

  follow the lubrication instruction by the oil in the fuel

 

 

Fuel consumption

   

 

about 100cc/min/7,000rpm(full load)

 

 

Ideal condition 

   

        temperature -20

50

height    0

3,000m

 

 

Durable time

       

 

  over 500hrs (overhaul

every 100hrs)

 

 

(2)OGA-200 generator 

 

 

  Type: Three-phase AC generator

 

 

  Back electromotive force constant: 1.43 mV / rpm

 

 

  Number of poles: 4 poles

 

 

  Rated voltage: 12 V

 

 

  Maximum current: 25 A (20 min)

 

 

  Rated current: 14 A

 

 

  Phase to phase resistance: 35 mΩ

 

 

  Gear ratio (GT 120 THU): 3.94: 1

 

 

Summary of Contents for GT120THU

Page 1: ...2 stroke gasoline engine for UAV GT120THU Instruction manual Ver1 02 2020 OCT 26 O S ENGINES MFG CO LTD...

Page 2: ...switch 2 Wirings of starter switch 3 Regulate rectifier output wirings 13 MIXING OF OIL 8 14 BREAKING IN 9 15 START UP INSPECTION 9 16 PROCESS OF STARTING ENGINE 9 10 1 Getting gas in carb 2 Choke 3...

Page 3: ...tion and storage of gasoline Ask details at fire station in each district Never operate your engine in an enclosed space Model engines like automobile engines exhaust deadly carbon monoxide Run your e...

Page 4: ...he onboard generator OGA 200 of is a 3 phase alternating current AC generator with an excellent cooling system 6 The regulate rectifier is equipped with an open regulate circuit for high efficiency Th...

Page 5: ...Maximum input voltage 100 V AC Rated input voltage 60 V AC Maximum output power 200 W 10 min Maximum output voltage 28 V Minimum output voltage 6 V Maximum output current 16 A Rated output power 140...

Page 6: ...5 18 Fig 2 Fig 3...

Page 7: ...lve 32 Throttle lever 6 BATTERIES 1 Throttle servo choke servo and starter switch batteries Power supply 4 8V 8 4V Use the radio control system receiver battery 2 Ignition battery Attention Power supp...

Page 8: ...e higher than 12 9 which can be used as cap screws Also the screws for meshing part with the engine are suggested to around 7 8mm tightening torque 5 4 N m 2 Silencer Mount the silencer which is inclu...

Page 9: ...determines on or off at the threshold of 1 500 s PWM signal which is neutral position So when you set the fully open close position 1 500 s PWM signal should be included in the range of turn on off t...

Page 10: ...peller clutch cooling fan Check if the propeller clutch cooling fan are mounted correctly and there is no loose screws and bolts Visual Exhaust pipe Check the exhaust pipe if there is foreign material...

Page 11: ...ter lead wires and battery may get damaged 4 Countermeasures when the engine doesn t start Possible reason Over rich over choke over lean not enough choking the fuel mixture incorrect throttle opening...

Page 12: ...the aircraft In case rpm does not increase with sluggish acceleration and the engine dies quickly the fuel mixture is lean Turn the slow needle out counter clockwise by to richen the fuel mixture 3 A...

Page 13: ...g do the distance test and also see if it is working normally during pirouetting visual inspection Check and follow the instruction of UAV for inspection before flight 20 FLIGHT 1 Be prepared for unex...

Page 14: ...ng time total operating time remarks 23 PERIODICAL INSPECTION AND MAINTENANCE Refer to the maintenance manual 1 Inspection after 25 hour operation Propeller Fuel tubes Fuel filter Plug cap high tensio...

Page 15: ...14 18 25 EXPLODED VIEW FIG 8...

Page 16: ...13 1 79820406 M4X6 10 SET SCREW M4X6 10 SET Torque 1 5N m 14 4AA07050 3GT 255 10 BELT 3GT 255 10 15 4AA32000 BALL BEARING GENERATO R 16 54059001 GENERATOR ADAPTER 17 79871515 M5X15 10 CAP SCREW M5X15...

Page 17: ...6 10 WASHER 2 6 10 SET 48 4AA07060 LINKAGE BALL 49 79850020 M2X0 4 10 NUT M2X0 4 10 SET 50 4AA07310 BOLL LINK 51 4AA07330 L39 5 LINK ROD L39 5 52 4AA07320 L48 LINK ROD L48 53 54055000 ORF 200 REGULATE...

Page 18: ...ue 5 4N m 74 4AA84000 PK 7E AIR CLEANER PK 7E ACCESSORIES 78300000 S GASOLINE FUEL FILTER S 70000001 6 5 HOSE CLIP 6 5PCS SET OPTION 75 4AA07390 E 6030R SILENCER E 6030R 76 4AA07380 E 6030L SILENCER E...

Page 19: ...18 18 27 3 DEMENSIONAL DRAWING unit mm...

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