background image

  8  /  18 

O.D.φ6.0

6.4mm).        The tubes should be replaced periodically because they harden with age.        A tube 

in a fuel tank should be replaced in 6 months to one year.

 

 

(6) The fuel tank should have three separate tubes including one exclusively for refueling.        Use φ0.6

0.8 

mm the stainless steel wire clips to fix each of the tube.

 

 

11.    FUEL TUBE

 

(1) Clip the joint part of each tube with φ0.6

0.8 stainless steel wire or hose accessory clips.         

 

(2) Piping between the fuel tank and fuel filter, and the fuel and filter carburetor 

 

① Use the fuel filter # 78300000 as shown in the Fig. 6, be 

sure of the direction since it is vital for the fuel filter.       

 

② The length of the each tube should have a margin of 

10mm in addition to the shortest connection distance.

 

③ Fix the tubes firmly not to be moved by flowing wind 

pressure, be careful not kink the tubes also.       

                                                             

 

Fig 6.

 

 
 

12.    WIRINGS

 

 

(1) Wirings of the throttle servo, the choke servo, and the starter switch

 

①Connect the throttle servo to the throttle channel of receiver and set the direction of servo arm 

movement, the fully open / close position (end point adjust) using functions of the transmitter.

 

②Connect the choke servo to an auxiliary (aux.) channel of the receiver and assign the channel to a 2 or 3 – 

position alternate toggle switch.    Set the direction of servo arm movement, the fully open / close position 
(end point adjust) using functions of the transmitter.

 

③Connect the starter switch to an auxiliary (aux.) channel of the receiver and assign the channel to a 2-

position momentary toggle switch.    Set the direction of the switch, the fully open / close position (end 
point adjust) using functions of the transmitter.    The starter switch determines on or off at the threshold of 
1,500µs PWM signal, which is neutral position.    So when you set the fully open / close position, 1,500µs 
PWM signal should be included in the range of turn on / off the 2-position momentary toggle switch.

 

 

  (2) Wiring of starter switch battery

 

Charging the starter use the its equipped XT90 type concave connector, the voltage of starter battery is 11.1

16.8V, the capacity of it is needed to be over 2,200 mAh, use the more than 35C discharge capacity 

power supply to charge it.

 

Attention: 

 

Do not run the starter for more than 3 seconds at a time.        Give the starter at least 3-second interval for 

continual use.      Otherwise the starter, lead wires and battery may get damaged.

 

  (3)

 

Wiring of regulate rectifier output

 

  The output of regulate rectifier has two black lead wires and 14AWG wire which are pre-tinned without any 

connector.        However, you can wire it yourself depends on the equipment or connector you are using.         

 

 

13.    FUEL AND OIL MIX

 

(1) Use regular gasoline.      (No need to use high octane gasoline.)

 

 

(2)

 

Alcohol based glow fuel cannot be used in this engine because it cannot make the engine work properly, 

and also the internal carburetor plastic parts will get damaged.     

 

 

(3) Use high quality 2-stroke engine oil available on the market because some oil might accumulate carbon 

residues in the combustion chamber and the exhaust port after several-hour operation and cause a 
trouble.    Check the combustion chamber if there is unusual residue in short period.

 

 

(4)

 

Follow the oil manufacturer’s recommendations concerning the mixture ratio of gasoline and oil.      If 
there is no recommendation, mix with a 25:1 ratio.      We have checked and approved the following oil 
mixture ratio.      ZENOAH 2-strokes genuine oil FD (50:1), KLOTZ ModeLube® (50:1), Castrol Power 1 – TTS 
Racing (50:1).      (This does not mean we guarantee the quality of these oils.) 

 

Summary of Contents for GT120THU

Page 1: ...2 stroke gasoline engine for UAV GT120THU Instruction manual Ver1 02 2020 OCT 26 O S ENGINES MFG CO LTD...

Page 2: ...switch 2 Wirings of starter switch 3 Regulate rectifier output wirings 13 MIXING OF OIL 8 14 BREAKING IN 9 15 START UP INSPECTION 9 16 PROCESS OF STARTING ENGINE 9 10 1 Getting gas in carb 2 Choke 3...

Page 3: ...tion and storage of gasoline Ask details at fire station in each district Never operate your engine in an enclosed space Model engines like automobile engines exhaust deadly carbon monoxide Run your e...

Page 4: ...he onboard generator OGA 200 of is a 3 phase alternating current AC generator with an excellent cooling system 6 The regulate rectifier is equipped with an open regulate circuit for high efficiency Th...

Page 5: ...Maximum input voltage 100 V AC Rated input voltage 60 V AC Maximum output power 200 W 10 min Maximum output voltage 28 V Minimum output voltage 6 V Maximum output current 16 A Rated output power 140...

Page 6: ...5 18 Fig 2 Fig 3...

Page 7: ...lve 32 Throttle lever 6 BATTERIES 1 Throttle servo choke servo and starter switch batteries Power supply 4 8V 8 4V Use the radio control system receiver battery 2 Ignition battery Attention Power supp...

Page 8: ...e higher than 12 9 which can be used as cap screws Also the screws for meshing part with the engine are suggested to around 7 8mm tightening torque 5 4 N m 2 Silencer Mount the silencer which is inclu...

Page 9: ...determines on or off at the threshold of 1 500 s PWM signal which is neutral position So when you set the fully open close position 1 500 s PWM signal should be included in the range of turn on off t...

Page 10: ...peller clutch cooling fan Check if the propeller clutch cooling fan are mounted correctly and there is no loose screws and bolts Visual Exhaust pipe Check the exhaust pipe if there is foreign material...

Page 11: ...ter lead wires and battery may get damaged 4 Countermeasures when the engine doesn t start Possible reason Over rich over choke over lean not enough choking the fuel mixture incorrect throttle opening...

Page 12: ...the aircraft In case rpm does not increase with sluggish acceleration and the engine dies quickly the fuel mixture is lean Turn the slow needle out counter clockwise by to richen the fuel mixture 3 A...

Page 13: ...g do the distance test and also see if it is working normally during pirouetting visual inspection Check and follow the instruction of UAV for inspection before flight 20 FLIGHT 1 Be prepared for unex...

Page 14: ...ng time total operating time remarks 23 PERIODICAL INSPECTION AND MAINTENANCE Refer to the maintenance manual 1 Inspection after 25 hour operation Propeller Fuel tubes Fuel filter Plug cap high tensio...

Page 15: ...14 18 25 EXPLODED VIEW FIG 8...

Page 16: ...13 1 79820406 M4X6 10 SET SCREW M4X6 10 SET Torque 1 5N m 14 4AA07050 3GT 255 10 BELT 3GT 255 10 15 4AA32000 BALL BEARING GENERATO R 16 54059001 GENERATOR ADAPTER 17 79871515 M5X15 10 CAP SCREW M5X15...

Page 17: ...6 10 WASHER 2 6 10 SET 48 4AA07060 LINKAGE BALL 49 79850020 M2X0 4 10 NUT M2X0 4 10 SET 50 4AA07310 BOLL LINK 51 4AA07330 L39 5 LINK ROD L39 5 52 4AA07320 L48 LINK ROD L48 53 54055000 ORF 200 REGULATE...

Page 18: ...ue 5 4N m 74 4AA84000 PK 7E AIR CLEANER PK 7E ACCESSORIES 78300000 S GASOLINE FUEL FILTER S 70000001 6 5 HOSE CLIP 6 5PCS SET OPTION 75 4AA07390 E 6030R SILENCER E 6030R 76 4AA07380 E 6030L SILENCER E...

Page 19: ...18 18 27 3 DEMENSIONAL DRAWING unit mm...

Reviews: