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17.      WARMING UP THE ENGINE

 

As a carburetor type, the engine sometimes hesitates, stalls, and has unstable idling when Cylinder Head 

Temperature (CHT) is low, below 100

.    So warming up is needed when CHT is low by increasing the rpm 

of idling (700 – 800 more than usual) and refraining from moving the throttle stick quickly.    In case you 
need quick warming up, increase the rpm of idling up to 3,000 – 4,000rpm, so that CHT raises more than 
100

 within several tens of seconds.

 

 

18.      THE ADJUSTMENT OF CARBURETOR 

 

(1) The range of adjustment by the slow needle and the high needle

 

 

 

Fig 7

 

 

Fig.7 shows the adjustment ranges.    The slow needle affects even full throttle range and the high needle 
affects 1/4 throttle opening.    The slow needle and the high needle affect each other in a wide range 
generally for gasoline engine carburetors, so both needles need to be adjusted in the range of hovering.

 

 

(2) Adjustment during taking off

 

When the engine is started and has stable idling, move up the throttle stick gradually for taking off.

 

①In case the engine “stutters” or “coughs” and hesitates to increase rpm without much power, the slow 

needle is too rich.    Turn in /clockwise the needle by 15 degrees and try taking off.    Repeat the 
procedure until you can take off the aircraft.

 

②In case rpm does not increase with sluggish acceleration, and the engine dies quickly, the fuel mixture is 

lean.    Turn the slow needle out/counter-clockwise by to richen the fuel mixture.

 

 

(3) Adjustment during hovering

 

Count the rpm of main rotor during hovering.

 

①In case the rpm of main rotor is higher than you desire, set the throttle curve lower and turn the slow 
needle out/counter-clockwise by 30 degrees to richen the fuel mixture.

 

②In case the rpm of main rotor is lower than you desire and you lose altitude of the hovering aircraft, 
probably the slow needle is set rich.    Turn the slow needle out/counter-clockwise by 15 degrees to lean the 
fuel mixture.

 

 

(4) Adjustment in flight

 

Basic engine adjustment during actual flight after breaking in

 

① Turn out/counter-clockwise the high needle by 30 degrees from the factory setting to check if it affects 
hovering.

 

② Change the hovering mode to flight mode to fly around and check the engine performance in flight.   
Losing power at full throttle, engine stall, over rev at lower rotor pitch are symptoms of lean needle 
adjustment.    When the needle adjustment is lean, the engine loses power and stalls abruptly.    Start from 
rich adjustment and lean the adjustment gradually.

 

③The engine gets overloaded and overheats even the slow and high needles are adjusted a little rich when 
the main rotor maximum pitch is too high. Also, the engine overheats when it over-revved at low rotor pitch.

 

Summary of Contents for GT120THU

Page 1: ...2 stroke gasoline engine for UAV GT120THU Instruction manual Ver1 02 2020 OCT 26 O S ENGINES MFG CO LTD...

Page 2: ...switch 2 Wirings of starter switch 3 Regulate rectifier output wirings 13 MIXING OF OIL 8 14 BREAKING IN 9 15 START UP INSPECTION 9 16 PROCESS OF STARTING ENGINE 9 10 1 Getting gas in carb 2 Choke 3...

Page 3: ...tion and storage of gasoline Ask details at fire station in each district Never operate your engine in an enclosed space Model engines like automobile engines exhaust deadly carbon monoxide Run your e...

Page 4: ...he onboard generator OGA 200 of is a 3 phase alternating current AC generator with an excellent cooling system 6 The regulate rectifier is equipped with an open regulate circuit for high efficiency Th...

Page 5: ...Maximum input voltage 100 V AC Rated input voltage 60 V AC Maximum output power 200 W 10 min Maximum output voltage 28 V Minimum output voltage 6 V Maximum output current 16 A Rated output power 140...

Page 6: ...5 18 Fig 2 Fig 3...

Page 7: ...lve 32 Throttle lever 6 BATTERIES 1 Throttle servo choke servo and starter switch batteries Power supply 4 8V 8 4V Use the radio control system receiver battery 2 Ignition battery Attention Power supp...

Page 8: ...e higher than 12 9 which can be used as cap screws Also the screws for meshing part with the engine are suggested to around 7 8mm tightening torque 5 4 N m 2 Silencer Mount the silencer which is inclu...

Page 9: ...determines on or off at the threshold of 1 500 s PWM signal which is neutral position So when you set the fully open close position 1 500 s PWM signal should be included in the range of turn on off t...

Page 10: ...peller clutch cooling fan Check if the propeller clutch cooling fan are mounted correctly and there is no loose screws and bolts Visual Exhaust pipe Check the exhaust pipe if there is foreign material...

Page 11: ...ter lead wires and battery may get damaged 4 Countermeasures when the engine doesn t start Possible reason Over rich over choke over lean not enough choking the fuel mixture incorrect throttle opening...

Page 12: ...the aircraft In case rpm does not increase with sluggish acceleration and the engine dies quickly the fuel mixture is lean Turn the slow needle out counter clockwise by to richen the fuel mixture 3 A...

Page 13: ...g do the distance test and also see if it is working normally during pirouetting visual inspection Check and follow the instruction of UAV for inspection before flight 20 FLIGHT 1 Be prepared for unex...

Page 14: ...ng time total operating time remarks 23 PERIODICAL INSPECTION AND MAINTENANCE Refer to the maintenance manual 1 Inspection after 25 hour operation Propeller Fuel tubes Fuel filter Plug cap high tensio...

Page 15: ...14 18 25 EXPLODED VIEW FIG 8...

Page 16: ...13 1 79820406 M4X6 10 SET SCREW M4X6 10 SET Torque 1 5N m 14 4AA07050 3GT 255 10 BELT 3GT 255 10 15 4AA32000 BALL BEARING GENERATO R 16 54059001 GENERATOR ADAPTER 17 79871515 M5X15 10 CAP SCREW M5X15...

Page 17: ...6 10 WASHER 2 6 10 SET 48 4AA07060 LINKAGE BALL 49 79850020 M2X0 4 10 NUT M2X0 4 10 SET 50 4AA07310 BOLL LINK 51 4AA07330 L39 5 LINK ROD L39 5 52 4AA07320 L48 LINK ROD L48 53 54055000 ORF 200 REGULATE...

Page 18: ...ue 5 4N m 74 4AA84000 PK 7E AIR CLEANER PK 7E ACCESSORIES 78300000 S GASOLINE FUEL FILTER S 70000001 6 5 HOSE CLIP 6 5PCS SET OPTION 75 4AA07390 E 6030R SILENCER E 6030R 76 4AA07380 E 6030L SILENCER E...

Page 19: ...18 18 27 3 DEMENSIONAL DRAWING unit mm...

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