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1.

 

ABOUT THIS MANUAL

 

 

It is of vital importance, before attempting to operate the engine, to read this booklet and adhere to the 

advice contained herein.      The “SAFETY INSTRUCTIONS AND WARNINGS” (below) must be read first.

 

 

2.

 

SAFETY INSTRUCTIONS AND WARNINGS

 

  (1) The power of the engine is capable of harming you, or others, if it is misused or abused.      As an owner 
you are responsible for the safe operation of the engine, so act with discretion and care at all times.

 

  (2) The advice which follows is grouped under two headings according to the degree of damage or danger 
which might arise through misuse or neglect.

 

 

 

WARNING

-These cover events which might involve serious (in extreme circumstances, even fatal) injury.

 

 

ATTENTION

- These cover the many other possibilities, generally less obvious sources of danger, but which,         

under certain circumstances, may also cause damage or injury.

 

 

 

(3) WARNINGS

 

 

①Never touch, or allow any object to come into contact with the rotating propeller and do not crouch over 
the engine when it is running.

 

②Gasoline is poisonous.      Do not allow it comes into contact with the eyes or mouth.      Always store it in 
a clearly marked container in a cool and dark place and out of the reach of children.      There is a possibility 
that it may damage your health.

 

③Gasoline is highly flammable.      Keep it away from an open flame, excessive heat, sources of sparks, or 
anything else which might cause it to ignite.      Do not smoke or allow anyone else to smoke near to it.

 

④Carry out the mixing of the gasoline and oil outdoors or in a well-ventilated place away from any source of 
fire to prevent the possibility of a fire.

 

⑤Refill the fuel tank only after the engine is well cooled down, or there is a danger of fire.

 

⑥The engine generates considerable heat.      Do not touch any part of the engine until it has cooled.

 

⑦Observe the laws and regulations in each country and district concerning the usage, transportation and 
storage of gasoline.      Ask details at fire station in each district.

 

⑧Never operate your engine in an enclosed space.      Model engines, like automobile engines, exhaust 
deadly carbon-monoxide.      Run your engine only in an open area.

 

⑨Do not operate the engine or UAV aircraft alone or there is a possibility of injury.

 

⑩When adjusting the output of regulate rectifier, make sure it match the voltage of power supplies, or it 
could bring a danger of fire.

 

⑪Do not charger the battery while the regulator rectifier is working since it could bring the danger of fire.     

 

 

(4) NOTES

 

①This engine is designed for UAV aircrafts.      Do not attempt to use it for any other purpose.

 

② Start the engine only after installing it in the UAV aircraft.      Do not start the engine before installing it in 
the aircraft, or there is a possibility of injury.

 

③ Be sure to use an effective silencer (muffler).      Frequent exposure to an open exhaust may eventually 
impair your hearing.        Such noise is also likely to cause annoyance to others over a wide area.

 

④ Mount the engine in the aircraft securely, following the manufacturers’ recommendations.

 

⑤ For people safety, keep all onlookers (especially small children) well back (at least 30 meters) when 
preparing the aircraft for flight.

 

⑥When checking a spark plug with the power source on, do not hold the plug or the plug cap, the high-
tension cord, or you will get a shock.

 

⑦Always check the throttle linkage.        If it is disconnected, throttle action becomes uncontrollable, which 
may result in a serious accident.

 

⑧Take care that loose clothing (ties, shirt sleeves, scarves, etc.), do not come into contact with the propeller.           
Do not carry loose objects (such as pencils, screwdrivers, etc.) in a shirt pocket from where they could fall 
through the propeller arc.

 

⑨Use an electric starter for the engine.        To wear safety glasses is strongly recommended.        If you try 
hand starting, be sure to use a safety stick or heavy glove.        Never attempt to start the engine with a bare 
hand.

 

⑩Do not start the engine in an area containing loose gravel or sand.        The propeller may throw such 
material in your face and eyes and cause injury.

 

Summary of Contents for GT120THU

Page 1: ...2 stroke gasoline engine for UAV GT120THU Instruction manual Ver1 02 2020 OCT 26 O S ENGINES MFG CO LTD...

Page 2: ...switch 2 Wirings of starter switch 3 Regulate rectifier output wirings 13 MIXING OF OIL 8 14 BREAKING IN 9 15 START UP INSPECTION 9 16 PROCESS OF STARTING ENGINE 9 10 1 Getting gas in carb 2 Choke 3...

Page 3: ...tion and storage of gasoline Ask details at fire station in each district Never operate your engine in an enclosed space Model engines like automobile engines exhaust deadly carbon monoxide Run your e...

Page 4: ...he onboard generator OGA 200 of is a 3 phase alternating current AC generator with an excellent cooling system 6 The regulate rectifier is equipped with an open regulate circuit for high efficiency Th...

Page 5: ...Maximum input voltage 100 V AC Rated input voltage 60 V AC Maximum output power 200 W 10 min Maximum output voltage 28 V Minimum output voltage 6 V Maximum output current 16 A Rated output power 140...

Page 6: ...5 18 Fig 2 Fig 3...

Page 7: ...lve 32 Throttle lever 6 BATTERIES 1 Throttle servo choke servo and starter switch batteries Power supply 4 8V 8 4V Use the radio control system receiver battery 2 Ignition battery Attention Power supp...

Page 8: ...e higher than 12 9 which can be used as cap screws Also the screws for meshing part with the engine are suggested to around 7 8mm tightening torque 5 4 N m 2 Silencer Mount the silencer which is inclu...

Page 9: ...determines on or off at the threshold of 1 500 s PWM signal which is neutral position So when you set the fully open close position 1 500 s PWM signal should be included in the range of turn on off t...

Page 10: ...peller clutch cooling fan Check if the propeller clutch cooling fan are mounted correctly and there is no loose screws and bolts Visual Exhaust pipe Check the exhaust pipe if there is foreign material...

Page 11: ...ter lead wires and battery may get damaged 4 Countermeasures when the engine doesn t start Possible reason Over rich over choke over lean not enough choking the fuel mixture incorrect throttle opening...

Page 12: ...the aircraft In case rpm does not increase with sluggish acceleration and the engine dies quickly the fuel mixture is lean Turn the slow needle out counter clockwise by to richen the fuel mixture 3 A...

Page 13: ...g do the distance test and also see if it is working normally during pirouetting visual inspection Check and follow the instruction of UAV for inspection before flight 20 FLIGHT 1 Be prepared for unex...

Page 14: ...ng time total operating time remarks 23 PERIODICAL INSPECTION AND MAINTENANCE Refer to the maintenance manual 1 Inspection after 25 hour operation Propeller Fuel tubes Fuel filter Plug cap high tensio...

Page 15: ...14 18 25 EXPLODED VIEW FIG 8...

Page 16: ...13 1 79820406 M4X6 10 SET SCREW M4X6 10 SET Torque 1 5N m 14 4AA07050 3GT 255 10 BELT 3GT 255 10 15 4AA32000 BALL BEARING GENERATO R 16 54059001 GENERATOR ADAPTER 17 79871515 M5X15 10 CAP SCREW M5X15...

Page 17: ...6 10 WASHER 2 6 10 SET 48 4AA07060 LINKAGE BALL 49 79850020 M2X0 4 10 NUT M2X0 4 10 SET 50 4AA07310 BOLL LINK 51 4AA07330 L39 5 LINK ROD L39 5 52 4AA07320 L48 LINK ROD L48 53 54055000 ORF 200 REGULATE...

Page 18: ...ue 5 4N m 74 4AA84000 PK 7E AIR CLEANER PK 7E ACCESSORIES 78300000 S GASOLINE FUEL FILTER S 70000001 6 5 HOSE CLIP 6 5PCS SET OPTION 75 4AA07390 E 6030R SILENCER E 6030R 76 4AA07380 E 6030L SILENCER E...

Page 19: ...18 18 27 3 DEMENSIONAL DRAWING unit mm...

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