NVision ENVOY6064 User Manual Download Page 3

Page: 3 / 82

UG8000-00 November 2002

Page iii

ABOUT THIS MANUAL

This manual provides overview, installation, operation, and maintenance information about the product.
Sections included are the following:

•

Section 1: System Descriptions

- Unpacking, overview, and specifications.

•

Section 2: Installation

- Physical installation, cabling, and power on.

•

Sections 3: Theory of Operation

- Block diagrams and description of the

system.

•

Section 4: Maintenance

- Maintenance, troubleshooting, repair, and

replacement.

QUICK START

If you are setting up the product for the first time and wish to do so as quickly as possible, do the following:

1. See “Section 2: Installation” to install the equipment.
2. See “Section 3: Operation” to learn how to operate the product.

Summary of Contents for ENVOY6064

Page 1: ...ENVOY6064 ENVOY6256 Ser ies Uni ver sal Rou ting Sw itch ENVOY6128 Pow er Sup ply Fram e ENVOY6257 POWER SUPPLY Se rie s Un ive rsa l Ro uti ng Sw itch ENVOY8256 S er ie s U ni ve rs al R ou tin g S w...

Page 2: ...ss of data loss of use or loss of profits and NVISION further disclaims any and all liability for indirect incidental special consequential or other similar damages This disclaimer of liability applie...

Page 3: ...Section 2 Installation Physical installation cabling and power on Sections 3 Theory of Operation Block diagrams and description of the system Section 4 Maintenance Maintenance troubleshooting repair a...

Page 4: ...ons The Ground symbol represents a protective grounding terminal Such a terminal must be connected to earth ground prior to making any other connections to the equipment The fuse symbol indicates that...

Page 5: ...ied fuse s with the correct type number voltage and current ratings as referenced in the appropriate locations in the service instructions or on the equipment Always refer fuse replacements to qualifi...

Page 6: ...s which comply with NEMA configurations INTERNATIONAL POWER SUPPLY CORDS The International power cords supplied with this equipment have a molded grounding receptacle IEC 320 C13 at one end and stripp...

Page 7: ...ce and 2 This device must accept any interference received including interference that may cause undesirable operation EUROPEAN COMMUNITY CE DECLARATION OF CONFORMANCE All of the equipment described i...

Page 8: ...representative or contact NVISION directly through one of the appropriate means listed below Telephone Main Number 1 530 265 1000 Technical Support 1 530 265 1059 Sales 1 800 719 1900 1 530 265 1000 F...

Page 9: ...LIANCE STATEMENT vii FCC Emission Limits vii EUROPEAN COMMUNITY CE DECLARATION OF CONFORMANCE vii TECHNICAL SUPPORT viii SECTION 1 SYSTEM DESCRIPTIONS INTRODUCTION 1 2 NV6064 SYSTEM DESCRIPTION 1 4 NV...

Page 10: ...6064 6128 1 33 POWER SUPPLY ALARMS CONNECTOR 6256 8256 1 34 SECTION 2 INSTALLATION RECEIVING INSPECTION AND UNPACKING 2 2 PREPARING FOR INSTALLATION 2 3 POWER SUPPLY SAFETY FOR ALL MODELS 2 4 INSTALL...

Page 11: ...ashing Air Filters 4 2 LED Indicators 4 3 Fan Servicing 4 4 NV6064 Fans 4 4 NV6128 and 6256 Fans 4 4 NV8256 Fans 4 4 Fuse Replacement 4 7 TROUBLESHOOTING 4 8 Power Supplies 4 8 Power Supply Checks 4 8...

Page 12: ...UG8000 00 November 2002 Page xii...

Page 13: ...ions 1 8 NV6128 SYSTEM DESCRIPTION 1 9 NV6128 Front Panel 1 10 NV6128 Specifications 1 14 NV6256 SYSTEM DESCRIPTION 1 15 NV6256 Electronics Frame Front Panel 1 16 NV6256 Electronics Frame Rear Panel 1...

Page 14: ...ules to accommodate SDI and or SWB data rates within the same frame at the same time With unique equalizers reclockers and cable drivers the router passes pathological signals at both SDI and HD SDI d...

Page 15: ...s x8 SWB Output Card 3 Mb s to 1 5 Gb s x8 Control System Interface and CPU High Speed Crosspoint Matrix Clock Generator SDI Input Card 143 177 270 360 Mb s x16 SWB Input Card 3 Mb s to 1 5 Gb s x16...

Page 16: ...anels are described starting below NV6064 specifications follow the rear panel description NV6064 Front Panel Figure 1 2 illustrates the NV6064 front panel door open The front panel provides access to...

Page 17: ...NDANT POWER SUPPLY UNUSED SLOT INPUTS 1 8 INPUTS 9 16 INPUTS 17 24 INPUTS 25 32 INPUTS 33 40 INPUTS 41 48 INPUTS 49 56 INPUTS 57 64 OUTPUTS 1 8 OUTPUTS 9 16 OUTPUTS 17 24 OUTPUTS 25 32 OUTPUTS 33 40 O...

Page 18: ...site video _ Ethernet and SMS7000 GSC Node Bus control system connectors Ethernet connectors may be used for the NVISION NV9000 Series Control System and the GSC Node Bus connectors are used for the G...

Page 19: ...ART 15 OF THE FCC RULES OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS 1 THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE 2 THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED INCLUDING INTERFERENCE...

Page 20: ...1 Optional Redundant Dimensions EIA Standard 12 RU High 21 0 533 4mm H x 19 0 482 6mm W x 19 0 482 6mm D Weight fully loaded 91 0 lbs 41 4 kg max Inputs Outputs Input Output specifications follow SMPT...

Page 21: ...is 18 RUs high and is designed to be installed in a standard 19 equipment rack In addition to those discussed on the previous pages features of the NV6128 include Dual output connectors to reduce DA...

Page 22: ...l Z Controller Primary and Secondary optional Module is not slot dependent Cooling fans pull air into the frame through the front door across the Crosspoint modules and exhaust air out through the rea...

Page 23: ...4 INPUTS 25 32 INPUTS 33 40 INPUTS 41 48 INPUTS 49 56 INPUTS 57 64 INPUTS 65 72 INPUTS 73 80 INPUTS 81 88 INPUTS 89 96 INPUTS 97 104 INPUTS 105 112 INPUTS 113 120 INPUTS 121 128 OUTPUTS 1 8 OUTPUTS 9...

Page 24: ...NTSC composite video _ Ethernet and SMS7000 GSC Node Bus control system connectors Ethernet connectors may be used for the NVISION NV9000 Series Control System and the GSC connector may be used for th...

Page 25: ...124 A 123 B 123 A 122 B 122 A 121 B 121 A 120 B 120 A 119 B 119 A 118 B 118 A 117 B 117 A 116 B 116 A 115 B 115 A 114 B 114 A 113 B 113 A 112 B 112 A 111 B 111 A 110 B 110 A 109 B 109 A 108 B 108 A 10...

Page 26: ...in 2 Optional Redundant Dimensions EIA Standard 18 RU High 31 5 800 1mm H x 19 0 482 6mm W x 19 0 482 6mm D Weight fully loaded 210 lbs 95 5kg max Inputs Outputs Input Output specifications follow SMP...

Page 27: ...ames are designed to be installed in a standard 19 equipment rack In addition to those discussed on the previous pages features of the NV6256 include Dual output connectors to reduce DA requirements O...

Page 28: ...oards can be a combination of SDI and SWB 8 outputs per board Y Output Monitor optional Z Controller Primary and Secondary optional Board is not slot dependent Cooling fans pull air into the frame thr...

Page 29: ...65 96 128X32 CROSSPOINT OUTPUTS 97 128 INPUTS 1 8 INPUTS 9 16 INPUTS 17 24 INPUTS 25 32 INPUTS 33 40 INPUTS 41 48 INPUTS 49 56 INPUTS 57 64 INPUTS 65 72 INPUTS 73 80 INPUTS 81 88 INPUTS 89 96 INPUTS...

Page 30: ...log PAL or NTSC composite video to these inputs Looping connectors provided _ Ethernet and SMS7000 GSC Node Bus connectors Ethernet connectors are for use with NVISION NV9000 Series Control Systems an...

Page 31: ...A 113 B 113 A 112 B 112 A 111 B 111 A 110 B 110 A 109 B 109 A 108 B 108 A 107 B 107 A 106 B 106 A 105 B 105 A 104 B 104 A 103 B 103 A 102 B 102 A 101 B 101 A 100 B 100 A 99 B 99 A 98 B 98 A 97 B 97 A...

Page 32: ...rame 24 RU High 42 0 1 066 8mm H x 19 0 482 6mm W x 19 0 482 6mm D EIA Standard Power Supply Frame 5 RU High 8 75 222 2mm H x 19 0 482 6mm W x 19 0 482 6mm D Weight fully loaded Electronics Frame 262...

Page 33: ...high Both frames are designed to be installed in a standard 19 equipment rack In addition to those discussed on the previous pages features of the NV8256 include Optional N on 1 redundant crosspoint c...

Page 34: ...per board Y Output Monitor optional Z Controller Primary and Secondary optional Board is not slot dependent Cooling fans pull air into the frame through the front door and up through the Crosspoint a...

Page 35: ...2 INPUTS 193 208 INPUTS 209 224 INPUTS 225 240 INPUTS 241 256 OUTPUTS 1 16 OUTPUTS 17 32 OUTPUTS 33 48 OUTPUTS 49 64 OUTPUTS 65 80 OUTPUTS 81 96 OUTPUTS 97 112 OUTPUTS 113 128 INPUTS 1 16 INPUTS 17 32...

Page 36: ...00 GSC Node Bus connectors Ethernet connectors are for use with NVISION NV9000 Series Control Systems and GSC connectors are for use with GVGSMS7000 Control Systems See the documentation for those sys...

Page 37: ...218 219 220 221 222 223 224 217 216 215 214 213 212 211 210 209 234 235 236 237 238 239 240 233 232 231 230 229 228 227 226 225 250 251 252 253 254 255 256 249 248 247 246 245 244 243 242 241 AIR EXH...

Page 38: ...ame Dimensions EIA Standard Electronics Frame 22 RU High 38 5 997mm H x 19 0 482 6mm W x 19 0 482 6mm D EIA Standard Power Supply Frame 5 RU High 8 75 222 2mm H x 19 0 482 6mm W x 19 0 482 6mm D Weigh...

Page 39: ...s PS1 through PS8 The connector numbers correspond to the power supply numbers that is connector PS1 connects to Power Supply 1 PS2 to Power Supply 2 and so on Y Output Power 2 connector for the cable...

Page 40: ...z 30 0A 15 0A 90 130 180 250V ENVOY PS FRAME NVISION INC OPERATIONS INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED 2 THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED 1 THIS DEVICE MAY NOT CAUSE HARM...

Page 41: ...ternate control system to the CTRL2 connectors Figure 1 11 provides the RS 422 control cable connector pin outs Figure 1 11 Control Cable Connector Pin Outs CTRL 1 CTRL 2 DIAG PRIMARY SECONDARY CTRL 1...

Page 42: ...RS 422 as shown in Figure 1 13 RS 232 DIAG Port Cable Pin out Figure 1 12 RS 232 9 pin to 9 pin Cable Pin outs RS 422 DIAG Port Cable Pin out Figure 1 13 RS 422 9 pin to 9 pin Connector Cable Pin out...

Page 43: ...Table 1 5 Alarm Definitions PIN SIGNAL DESCRIPTION POSSIBLE CONDITIONS CAUSING THE ALARM 1 and 9 Alarm_COM Common Common connection for all alarm pins 2 Alarm_1 Major Alarm Indicates missing referenc...

Page 44: ...in C O M DC Power Source C O M Use relay normally closed contact Normally ON LEDs turn OFF to indicate failure TYPICAL CIRCUIT 1 Normally OFF LEDs turn ON to indicate failure TYPICAL CIRCUIT 2 DC Powe...

Page 45: ...s shown in Figure 1 15 The light will remain on whenever the power supply is in operation and will turn off if the power supply fails or is removed As an alternative a circuit using lights that are no...

Page 46: ...PS ALARMS connector on the back of the 6257 power supply frame provides normally closed connections from the active pin for each power supply alarm to its associated COM common pin To indicate an ala...

Page 47: ...ormally OFF LEDs turn ON to indicate failure TYPICAL CIRCUIT 2 Internal connection of alarm pins to COM is closed when alarm is off open when alarm is on PS3_Opto_COM 6 PS8_Opto_C 7 PS7_Opto_C 8 PS6_O...

Page 48: ...UG8000 00 November 2002 Page 1 36...

Page 49: ...ND UNPACKING 2 2 PREPARING FOR INSTALLATION 2 3 POWER SUPPLY SAFETY FOR ALL MODELS 2 4 INSTALLING THE ROUTER 2 5 Installing the NV6064 2 6 Installing the NV6128 2 7 Installing the NV6256 2 8 Installin...

Page 50: ...you find any shipping damage to the product notify the shipping carrier immediately Compare what you received against the packing slip If anything is missing or has suffered damage unrelated to shippi...

Page 51: ...ly includes mounting the frame in an equipment rack making connections to the frame and checking and configuring the system using diagnostic software Tools and supplies required for installation inclu...

Page 52: ...VIDUAL BRANCH CIRCUIT 1 INDIVIDUAL BRANCH CIRCUIT 2 INDIVIDUAL BRANCH CIRCUIT 3 INDIVIDUAL BRANCH CIRCUIT 4 15A PS1 PS3 PS5 PS7 PS2 PS4 PS6 PS8 20A PS1 PS3 PS5 PS7 PS2 PS4 PS6 PS8 30A PS1 PS3 PS5 PS7...

Page 53: ...nd of the section that applies to all models Refer also to specific connection details for each model and for all models in Section 1 Note Please be aware of cooling requirements Router placement in t...

Page 54: ...ure 1 2 in Section 1 install the circuit modules and ensure each one is fully seated in the frame a Input Boards with component side to the right b Output Boards with component side to the left c Cros...

Page 55: ...page 2 4 5 Referring to Figure 1 4 in Section 1 install the circuit modules and ensure each one is fully seated in the frame Vertical modules with component side to the left Horizontal modules with c...

Page 56: ...e sufficient to insert the bolts through the keyhole slots c Insert the bolts and slide the handle up so that the bolt is in the narrow part of the slot d Tighten the wing nuts 4 Lift the frame into p...

Page 57: ...ly frame to the AC source power There are up to 8 power cords one for each power supply module See POWER CORD WIRING in the front of this manual for connection details Also see Power Supply Safety for...

Page 58: ...e bolts through the keyhole slots c Insert the bolts and slide the handle up so that the bolt is in the narrow part of the slot d Tighten the wing nuts 4 Lift the frame into position and attach it to...

Page 59: ...ly frame to the AC source power There are up to 8 power cords one for each power supply module See POWER CORD WIRING in the front of this manual for connection details Also see Power Supply Safety for...

Page 60: ...mber 2002 Page 2 12 Figure 2 1 NV6256 8256 Installation Handles Front and Rear Rear Handle one each side Wing Nut two each side Installation Handle Frame Slots two each side Installation Handle ENVOY6...

Page 61: ...illluminated at all times if the crosspoint is active the yellow LED should be illuminated as well On the input output and monitor cards only the green LEDs should be lit during normal operation If a...

Page 62: ...third crosspoint is installed in the center position When installed in this position the four buttons become active and will be illuminated Figure 2 2 Redundant crosspoint operation When functioning...

Page 63: ...eturn the primary card to normal operation and the status LEDs will show it as active Remote Control Connections An external circuit can be constructed for remote control of the redundant crosspoint f...

Page 64: ...UG8000 00 November 2002 Page 2 16...

Page 65: ...lock diagram of the system Router operational procedures are not discussed in this manual because they are a function of the control system or panel used to control the router For operational informat...

Page 66: ...nnectors They also send selected monitor outputs to the optional Monitor Output card which sends the signals to the Monitor outputs The Controller card serves as the control interface between the exte...

Page 67: ...0 Mb s x8 SWB Output Card 3 Mb s to 1 5 Gb s x8 Control System Interface and CPU High Speed Crosspoint Matrix Clock Generator SDI Input Card 143 177 270 360 Mb s x16 SWB Input Card 3 Mb s to 1 5 Gb s...

Page 68: ...UG8000 00 November 2002 Page 3 4...

Page 69: ...oubleshooting information for the ENVOY 6000 Routers The following topics are covered MAINTENANCE 4 2 LED Indicators 4 3 Fan Servicing 4 4 Fuse Replacement 4 7 TROUBLESHOOTING 4 8 Power Supplies 4 8 C...

Page 70: ...s that hold them in place To reinstall them on the door just position the filters over the adhesive strips and press on them until they stick Warning The following procedures should be performed by qu...

Page 71: ...indicator should NOT be lit on the inactive Secondary Controller Red Indicates a problem on the module missing reference Press the front edge reset button and or verify reference inputs Input Green In...

Page 72: ...ck On the 6256 there are four fans in front and three in back as well as a fan on the back of the 6257 power supply To remove the fans simply turn the single captive screw counterclockwise slide or li...

Page 73: ...6256 AIR EXHAUST KEEP CLEAR 6 MIN AIR EXHAUST KEEP CLEAR 6 MIN FAN SERVICE ACCESS AIR EXHAUST KEEP C EAR 6 MIN I O Cooling Fan 1 I O Cooling Fan 2 FAN SERVICE ACCESS AIR EXHAUST KEEP C EAR 6 MIN Loose...

Page 74: ...4 4 Front fan tray removal in the NV8256 Figure 4 5 NV8256 Fan Filter Locations FAN Loosen these screws and pull on the fan assembly to slide it out 2 One fan filter is located inside the router and t...

Page 75: ...loBlow Fuse Before replacing the fuse inspect the power supply and the router carefully to find the cause of the open fuse Look for damaged components or traces After replacing the fuse check the test...

Page 76: ...6 and 7 8 If one of a pair fails the other takes over to maintain Router power requirements Power Supply Checks 1 Check the power supply LEDs Figure 4 7 All green LEDs should be on If any power suppl...

Page 77: ...the white reset button on the front edge of the module using a pointed tool or eject and reseat the module This will reboot the Controller and may restore normal operation Repeat the previous steps t...

Page 78: ...spected Output card with another one and see if the problem follows the card If so replace the bad card 3 If switching a different input signal to the output in question produced a signal at the outpu...

Page 79: ...in an antistatic bag and place it in a shipping box with plenty of padding material to prevent damage 4 Address the package using the Shipping Address listed under the heading TECHNICAL SUPPORT on pa...

Page 80: ...UG8000 00 November 2002 Page 4 12...

Page 81: ...1 4 NV6128 1 2 Front Panel 1 10 Installing 2 7 Rear Panel 1 12 Specifications 1 14 System Description 1 9 NV6256 1 2 Front Panel 1 16 Installing 2 8 2 10 Rear Panel 1 18 Specifications 1 20 System Des...

Page 82: ...istory ii Router Installation 2 5 S Safety Power Supply 2 4 Serial Control I F Connectors 1 29 Shipping Address viii Signal Path Troubleshooting 4 10 Signal Routing 1 2 Specifications NV6064 1 8 NV612...

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