background image

8  |  nVent.com

PROBLEM

SOLUTION

Braid clips are missing.

The braid clips are attached to the cardboard packing insert 

under the lid. The braid clips must be used to ensure a ground 

connection. If clips are missing or lost, call nVent at 

(800) 545-6258.

Mounting bracket is missing.

A mounting bracket is not included in the splice, tee and cross 

kits. One can be ordered using one of the catalog numbers 

listed under “Optional Accessories” on the front page of these 

instructions when you place your order.

Connector does not snap onto bracket.

The bracket has two sets of attachment clips. Fold up the four 

outer clips for the splice kit. Fold up only the center clips for the 

tee and cross kits.

Heating cable type not mentioned.

RayClic connection kits are approved for use only with 

RAYCHEM HWAT, XL-Trace, and IceStop heating cables. Do not 

use with other heating cables.

Braid clip does not fit.

Be sure the clip is installed on the metal braid, not on the outer 

jacket.

Heating cable does not have aluminum wrap.

Only HWAT heating cables have the aluminum wrap under the 

braid. Skip the aluminum wrap removal step for XL-Trace and 

IceStop heating cables.

Heating cable cannot be inserted into connector.

Check for the following:

•  Apply cable lubricant to the heating cable primary (white) 

jacket. 

•  Outer jacket strip length is 3 1/8-inches.

•   Braid clip is installed on top of the metal braid, not on the 

outer jacket.

•  Braid is pulled back over braid clip.

•  For HWAT, 1-inch of braid is removed.

•  Sealing nut is loose (but not removed).

•  Connection screws are loose.

Lid does not close.

Be sure all screws are fully tightened before closing the lid.

Heating cable cannot be inserted into end seal.

The outer jacket must be removed from the heating cable 

before the end seal is installed (see the “End Seal Installation” 

instructions on page 7). Make sure 1-inch of the outer jacket, 

braid, and aluminum wrap (HWAT only) are removed.

Heating cable cannot be removed.

The connection and end seal are designed to be installed only 

once; the heating cable cannot be removed once installed. 

Additional RayClic-E end seals can be ordered from nVent.

Troubleshooting Guide

Summary of Contents for Raychem RayClic Series

Page 1: ...instructions To minimize the danger of fire from sustained electrical arcing if the heating cable is damaged or improperly installed and to comply with the requirements of nVent agency certifications...

Page 2: ...1 splice 2 warning E 1 Cable lubricant RAYCLIC T TEE KIT Item Qty Description A 1 Tee B 2 Plastic cable ties C 3 Clips D 1 End seal E 3 Labels 1 splice 2 warning F 1 Cable lubricant RAYCLIC X CROSS K...

Page 3: ...pipe and attach with plastic cable ties Score around and down the outer jacket of the heating cable 3 1 8 inches from the end Allow enough extra heating cable to make service loops as required Make su...

Page 4: ...cut away 1 inch of the braid Pull exposed braid back over metal clip Using wire cutters cut away aluminum wrap Pull exposed braid back over metal clip IceStop and XL Trace Only HWAT Only nVent RAYCHEM...

Page 5: ...e compressed Repeat steps 2 through 7 for all remaining heating cable entries Using glass cloth tape attach heating cable to pipe Apply insulation cladding warning labels and yellow splice identificat...

Page 6: ...steps 2 through 9 pages 3 5 Attach connector to mounting bracket by pressing until it snaps into place Complete heating cable installation and install drip loops as shown Protect heating cable from sh...

Page 7: ...Remove the outer jacket Do not cut or damage inner jacket Using wire cutters cut away aluminum wrap close to braid and outer jacket Remove exposed braid Push end seal completely onto heating cable No...

Page 8: ...ating cable does not have aluminum wrap Only HWAT heating cables have the aluminum wrap under the braid Skip the aluminum wrap removal step for XL Trace and IceStop heating cables Heating cable cannot...

Page 9: ...detail heating cable operation refer to the appropriate installation and operating manual Instructions 1 Open the RayClic Cover 2 Set multimeter to AC voltage function 3 Insert multimeter test probes...

Page 10: ...cations without notice Raychem IM H55388 RayClicConnectionKits EN 1805 PN 473303 000 nVent com North America Tel 1 800 545 6258 Fax 1 800 527 5703 thermal info nvent com Europe Middle East Africa Tel...

Reviews: