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01. 09. 21. Document Number  671746

Nuaire | Western Industrial Estate | Caerphilly | CF83 1NA | nuaire.co.uk

BPS V-AT

Installation Manual

 

18 

Fan Plate Access Hatch

 

 

19 

Sensor Loop Connection

6.5 Condensate Drain

Plate heat exchanger components and modules that incorporate 
cooling coils may produce condensation during use. An insulated drip 
tray and condensate pump is provided where necessary. The drain 
connection must be connected to a suitable drainage point.

Condensate pump specification:

 

Maximum flow rate = 50 L/H 
Maximum head = 20m Vertical, 100m Horizontal 
Pipe Connection size (Low Pressure Condensate connection) = 8 mm

6.6 Thermal Wheel Drive / Belt Tension

Thermal wheel modules can be delivered with transport packing blocks, 
ensure any transport blocks are removed prior to operation of the 
thermal wheel. 

The thermal wheel belt is unhooked to prevent the thermal wheel belt 
from stretching during transportation. 

The thermal wheel motor is attached via a hanging motor bracket. To 
install the belt lift the spring motor upwards, hook the belt onto the 
pulley and slowly release the motor. 

Ensure that the rotation sensor is aligned with the sensing studs, 
as this can become misaligned during transport/installation thus 
causing a fault signal.

6.7 Weather Resistant Units

The units are supplied in multiple sections and have weather resistant 
roof components that must be fitted and sealed after the unit sections 
are bolted together. All necessary fixings are supplied with each unit 
and are normally bagged and located within the fan section. Suitable 
mastic sealant is to be provided by others.

Where the weatherproof roof assembly of two sections meet, the 
metal hinged weatherproof cover strip must be closed to seal the seam 
between unit sections and fixed with the bolts provided. 

The equipment must not be exposed to the weather in an unassembled 
or partially assembled state. All roof terminal, ductwork, sealing and 
assembly work must be completed before the unit can be considered 
weather resistant.

6.8 Unit Connections

6.8.1 Ducting

Nuaire do not provide ductwork connections with units, instead the 
open ended framework should be utilised. Flanged connections are 
available as an option, refer to technical documents for information 
relating specifically to the manufactured unit.

6.8.2 Coil

When connecting coils, special care is needed to allow for expansion 
and contractions. Prior to any equalising connection, ensure that the 
thermostatic expansion valve for the DX coil is securely fitted. 

Additional care must be taken when using R32 or other flammable 
refrigerants: your commissioned system must comply with the 
requirements of BS EN 378. Units must be fitted with gas detection 
systems (or deploy other suitable control method) to ensure that, 
in the event of a refrigerant leak, the Lower Flammability Limit is 
not exceeded.

Each coil section should be trapped and special care should be taken to 
ensure that there are no vertical rising condense lines, unless pumped.

Wet pipe connections sizes are listed in the table below.

Care should be taken to ensure that all pipework is adequately 
supported, therefore ensuring that no additional weight is added to the 
unit. Extra precaution should be taken to prevent pipe damage on site, 
as the fragile pipework will protrude from the side of the unit.

If a frost coil is not fitted then appropriate control methods must 
be taken to prevent the coils, filters and other equipment from 
freezing (by others).

Unit 

Size

Frost Coil 

(LPHW)

Heating Coil 

(LPHW)

Cooling Coil 

(CHW)

Flow

Return

Flow

Return

Flow

Return

07

 22 mm

 22 mm

35 mm

35 mm

28 mm

28 mm

12

22 mm

22 mm

35 mm

35 mm

28 mm

28 mm

17

22 mm

22 mm

35 mm

35 mm

35 mm

35 mm

22

22 mm

22 mm

35 mm

35 mm

35 mm

35 mm

32

28 mm

28 mm

54 mm

54 mm

42 mm

42 mm

42

35 mm

35 mm

42 mm

42 mm

42 mm

42 mm

Summary of Contents for BPS V-AT

Page 1: ...ufacturer its service agent or similarly qualified persons in order to avoid a hazard Precautions must be taken to avoid the back flow of gases into the room from the open flue of gas or other fuel bu...

Page 2: ...ce for installers and users of the BOXER PACKAGED SOLUTION BPS AHU units with heat recovery The BPS AHU range is manufactured from Aluzinc corrosion resistant steel with 50mm double skinned panels and...

Page 3: ...anded for Vertical PHX Units B AT FE R BPS size Frost Coil Electric 36kW Right Handed for Thermal Wheel Units B AT FE L BPS size Frost Coil Electric 36kW Left Handed for Thermal Wheel Units Frost Coil...

Page 4: ...m Only individual modules should be lifted or manoeuvred The units must not be lifted or manoeuvred pre assembled All base frame sections will have 50mm square lifting holes at the end of each side to...

Page 5: ...ndensate tray may be inspected and cleaned if necessary The LPHW and Electrical heater settings coil bleed and drain and all other control adjustments are similarly accessible Side access where possib...

Page 6: ...ht Hand Thermal Wheel Units SUPPLY SUPPLY CONTROLS Access 600mm Top View 14 Top View of Access For Right Hand Thermal Wheel Units 5 2 Access Areas 5 2 1 Left Hand Plate Heat Exchanger Units Open Extra...

Page 7: ...for the units failing a site leakage test if the above have not been carried out correctly 6 3 Module Joints After unwrapping temporarily remove the rubber weatherproof cover strip and M10 base frame...

Page 8: ...ent must not be exposed to the weather in an unassembled or partially assembled state All roof terminal ductwork sealing and assembly work must be completed before the unit can be considered weather r...

Page 9: ...t the requirement of removing the roof terminal Figure 21 6 11 Damper Roof Terminal Assembly The inlet outlet dampers and roof terminals are pre assembled for BPS sizes 07 12 and 17 on a double skinne...

Page 10: ...T 15 A 15 A 35 A 52 5 A 19 5 A 19 5 A 35 A 52 5 A B 42V AT 19 A 19 A 52 5 A 52 5 A 23 A 23 A 52 5 A 52 5 A B 42T AT 22 5 A 22 5 A 52 5 A 52 5 A 27 A 27 A 52 5 A 52 5 A Denotes any Character These heat...

Page 11: ...ddress 192 168 11 12 Subnet mask 255 255 255 0 LAN 011 node 012 7 7 Connection Chart Description iQ4E Terminal No 8DO Terminal No Di AI DO AO Fresh Air Sensor 1 4 5 1 Supply Air Sensor 2 6 7 1 Return...

Page 12: ...ocks 28 Removing a Conductor from a Terminal 7 9 4 Jumpers Terminal blocks can be commoned together to increase the number of terminals at the same potential using push in jumpers In these cases the t...

Page 13: ...heating and Reverse Cycle DX cooling Section 7 10 10 7 10 1 Code Description B 8 17 T L R AT L 1 2 3 4 5 6 7 8 1 Range B Boxer Packaged Solution 2 ErP Compliance Year 6 2016 8 or No Affix 2018 3 Unit...

Page 14: ...tion Heater Thermostat Supply Fan Extract Fan Controller Lighting Thermal Wheel Internal Connection are not shown for clarity 0 24V 15V 0 15V 230V 400V 400V 3ph 50Hz Main Power Supply Overcurrent Prot...

Page 15: ...l 0 24V 15V 0 15V 230V 400V 400V 3ph 50Hz Main Power Supply Overcurrent Protection By Others Local Rotary Lockable IP66 67 Isolator L1 E L2 L3 N L1 L2 L3 N T1 T2 T3 N 1 2 3 4 Key Factory Connection Cu...

Page 16: ...n S2 S3 Mitsubishi Electric PAC IF012B E Interface HX Bypass Relay Fan Run Relays Controller Fuse 5A Condensate Pump Fuse 1A Aux Fuse 1A 24Vac Fuse 1 6A Lighting Thermal Wheel Terminal Extra Low Volta...

Page 17: ...ays Controller Fuse 5A Condensate Pump Fuse 1A Aux Fuse 1A 24Vac Fuse 1 6A Lighting Thermal Wheel Terminal Extra Low Voltage SL Enable UI5 0 10V Room Temperature Sensor Optional Note1 Anti Condensatio...

Page 18: ...ac Fuse 1 6A Lighting Thermal Wheel Terminal Extra Low Voltage SL Enable UI5 0 10V Room Temperature Sensor Optional Note1 Anti Condensation Heater Thermostat Supply Fan Extract Fan Controller Lighting...

Page 19: ...minal Extra Low Voltage SL Enable UI5 0 10V Room Temperature Sensor Optional Note1 Anti Condensation Heater Thermostat Supply Fan Extract Fan Controller Lighting Thermal Wheel 0 24V 15V 0 15V 230V 400...

Page 20: ...ote1 Anti Condensation Heater Thermostat Supply Fan Extract Fan Controller Lighting Thermal Wheel 0 24V 15V 0 15V 230V 400V 400V 3ph 50Hz Main Power Supply Overcurrent Protection By Others Local Rotar...

Page 21: ...Hz Main Power Supply Overcurrent Protection By Others Local Rotary Lockable IP66 67 Isolator L1 E L2 L3 N L1 L2 L3 N T1 T2 T3 N 1 2 3 4 Key Factory Connection Customer Connection Mandatory Customer Co...

Page 22: ...ed the unit will increase the fans speeds as required until the pressure differential between the extract air and atmosphere reaches the constant pressure setpoint The pressure sensor is a 0 10v 0 100...

Page 23: ...dule module is provided in the Trend strategy When the schedule is on the heating output reverts to LPHW Electric heating The enable run on time must be set to 3 minutes for reverse cycle units This i...

Page 24: ...ecirc Force Recirc damper to recirc mode On Off Off 52 Damper NoRecirc Force Recirc damper out of recirc mode On Off Off Knob No Name Description Range Default 2 Run on Time Run on timer value 0 3600...

Page 25: ...maximum voltage to be supplied to the fan motor 6 10 v 10 v 41 CP Loop Gain Constant Pressure Loop Gain 0 50 0 5 42 IO Damper Delay Delay to allow inlet outlet dampers to open 0 300 sec 0 sec 43 Boos...

Page 26: ...e concentration and temperature of the air The space sensors have additional options of humidity monitoring and a 4 digit display The display will show the measured values in succession The duct senso...

Page 27: ...drawings for details of the type of fan and drive that is fitted Maintenance guidelines for all fans are beyond this manual please contact Nuaire for specific documents Before any work is carried out...

Page 28: ...Months Check filters and change clean if required failure to do so may impair the performance and energy efficiency of this unit Ensure condensate drains are cleaned clear and that water can flow fre...

Page 29: ...cool the switch will reset but a power cycle is required to reset the heater supply contactor The frost coil is fitted with a burst fired controller with integral set point air off thermistor air in f...

Page 30: ...ner pieces plastic heat exchangers packaging material and other plastic components can be segregated into mixed plastic and widely recycled Cardboard packaging wood used filters and other paper compon...

Page 31: ...te provision for support 4 3 Flanges and connection spigots are provided for the purpose of joining to duct work systems They must not be used to support the ductwork 4 4 Local Environment Humidity Am...

Page 32: ...32 01 09 21 Document Number 671746 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS V AT Installation Manual NOTES...

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