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01. 09. 21. Document Number  671746

Nuaire | Western Industrial Estate | Caerphilly | CF83 1NA | nuaire.co.uk

BPS V-AT

Installation Manual

4.0 DELIVERY & RECEIPT OF EQUIPMENT

All equipment is inspected prior to despatch and leaves the factory in 
good condition. Upon receipt of the equipment an inspection should be 
made and any damage indicated on the delivery note.

Particulars of damage and/or incomplete delivery should be endorsed 
by the driver delivering the goods before offloading by the purchaser.

No responsibility will be accepted for damage sustained during the 
offloading from the vehicle or on the site thereafter.

All claims for damage and/or incomplete delivery must be reported to 
Nuaire within two days of receipt of the equipment.

4.1 Unit Offloading and Handling

The weight of unit modules and palletised items is displayed on the 
packaging. Some of the modules have an uneven weight distribution 
and this will be indicated by labelling where appropriate. 

Offloading and positioning of the equipment is the responsibility of 
the purchaser, and should only be performed by competent personnel 
following an appropriate risk assessment.

To ensure that the delivery vehicle is loaded according to the 
planned method of offloading, Nuaire must be notified to ensure 
coordination.

 When offloading, care must be taken to ensure that the 

AHU is kept level at all times.

To ensure that no roof damage occurs additional timber packaging 
must be used.

4.2 Base Frame Lifting Points

When units are constructed of multiple modules each module will have 
it’s own individual base frame, which is then connected to the next to 
assemble the full system. 

Only individual modules should be lifted 

or manoeuvred. The units must not be lifted or manoeuvred pre-
assembled.

All base frame sections will have 50mm square lifting holes at the 
end of each side to enable lifting. In addition to this, covered fork 
lifting channels are located across the width of the base frame, if the 
module length is sufficient to allow this. For shorter modules the fork 
lifting points will be along the length of the section, without a covered 
channel (Figure 3). 

Palletised.

Forklift.

Assembly with 

base frame.

Typical Methods of Lifting

Slings via spreaders fitted to

unit with base frame.

4.3 Unit Packaging

Unless otherwise specified, unit sections will be delivered to site 
covered in “shrink wrap”  polythene, which should provide a more than 
adequate level of protection against inclement weather.

Should alternative methods of unit protection be required (i.e. timber, 
Corex, or flame retardant materials), Nuaire Limited should be notified 
of the specific requirements at the pre- contract stage. Waste must 
be disposed of by a registered waste carrier in accordance to national 
regulations.

4.4 Unit Storage

The equipment must be stored in a dry, internal location. Ductwork 
connection apertures should be sealed against the ingress of dust, 
water and vermin. Note that units that are intended for external 
locations are generally not fully weatherproofed until their installation, 
including ductwork connections, is complete.

If the storage period is to exceed two months, contact Nuaire for 
guidance on the appropriate ‘mothballing’ procedures. Do not stack 
units, modules or components.

Base Frame Detail

Section length

Section length

Section length

50.0

Se

ct

ion w

id

th

50.0

50

.0

50

.0

50

.0

100

.0

100.0

100.0

150

Overall unit length

A (1:5)

50.0

50

.0

50mm x 50mm Lifting hole

CENTRE SUPPORT CAN BE ON EITHER SIDE OF CENTRE LINE

A

Summary of Contents for BPS V-AT

Page 1: ...ufacturer its service agent or similarly qualified persons in order to avoid a hazard Precautions must be taken to avoid the back flow of gases into the room from the open flue of gas or other fuel bu...

Page 2: ...ce for installers and users of the BOXER PACKAGED SOLUTION BPS AHU units with heat recovery The BPS AHU range is manufactured from Aluzinc corrosion resistant steel with 50mm double skinned panels and...

Page 3: ...anded for Vertical PHX Units B AT FE R BPS size Frost Coil Electric 36kW Right Handed for Thermal Wheel Units B AT FE L BPS size Frost Coil Electric 36kW Left Handed for Thermal Wheel Units Frost Coil...

Page 4: ...m Only individual modules should be lifted or manoeuvred The units must not be lifted or manoeuvred pre assembled All base frame sections will have 50mm square lifting holes at the end of each side to...

Page 5: ...ndensate tray may be inspected and cleaned if necessary The LPHW and Electrical heater settings coil bleed and drain and all other control adjustments are similarly accessible Side access where possib...

Page 6: ...ht Hand Thermal Wheel Units SUPPLY SUPPLY CONTROLS Access 600mm Top View 14 Top View of Access For Right Hand Thermal Wheel Units 5 2 Access Areas 5 2 1 Left Hand Plate Heat Exchanger Units Open Extra...

Page 7: ...for the units failing a site leakage test if the above have not been carried out correctly 6 3 Module Joints After unwrapping temporarily remove the rubber weatherproof cover strip and M10 base frame...

Page 8: ...ent must not be exposed to the weather in an unassembled or partially assembled state All roof terminal ductwork sealing and assembly work must be completed before the unit can be considered weather r...

Page 9: ...t the requirement of removing the roof terminal Figure 21 6 11 Damper Roof Terminal Assembly The inlet outlet dampers and roof terminals are pre assembled for BPS sizes 07 12 and 17 on a double skinne...

Page 10: ...T 15 A 15 A 35 A 52 5 A 19 5 A 19 5 A 35 A 52 5 A B 42V AT 19 A 19 A 52 5 A 52 5 A 23 A 23 A 52 5 A 52 5 A B 42T AT 22 5 A 22 5 A 52 5 A 52 5 A 27 A 27 A 52 5 A 52 5 A Denotes any Character These heat...

Page 11: ...ddress 192 168 11 12 Subnet mask 255 255 255 0 LAN 011 node 012 7 7 Connection Chart Description iQ4E Terminal No 8DO Terminal No Di AI DO AO Fresh Air Sensor 1 4 5 1 Supply Air Sensor 2 6 7 1 Return...

Page 12: ...ocks 28 Removing a Conductor from a Terminal 7 9 4 Jumpers Terminal blocks can be commoned together to increase the number of terminals at the same potential using push in jumpers In these cases the t...

Page 13: ...heating and Reverse Cycle DX cooling Section 7 10 10 7 10 1 Code Description B 8 17 T L R AT L 1 2 3 4 5 6 7 8 1 Range B Boxer Packaged Solution 2 ErP Compliance Year 6 2016 8 or No Affix 2018 3 Unit...

Page 14: ...tion Heater Thermostat Supply Fan Extract Fan Controller Lighting Thermal Wheel Internal Connection are not shown for clarity 0 24V 15V 0 15V 230V 400V 400V 3ph 50Hz Main Power Supply Overcurrent Prot...

Page 15: ...l 0 24V 15V 0 15V 230V 400V 400V 3ph 50Hz Main Power Supply Overcurrent Protection By Others Local Rotary Lockable IP66 67 Isolator L1 E L2 L3 N L1 L2 L3 N T1 T2 T3 N 1 2 3 4 Key Factory Connection Cu...

Page 16: ...n S2 S3 Mitsubishi Electric PAC IF012B E Interface HX Bypass Relay Fan Run Relays Controller Fuse 5A Condensate Pump Fuse 1A Aux Fuse 1A 24Vac Fuse 1 6A Lighting Thermal Wheel Terminal Extra Low Volta...

Page 17: ...ays Controller Fuse 5A Condensate Pump Fuse 1A Aux Fuse 1A 24Vac Fuse 1 6A Lighting Thermal Wheel Terminal Extra Low Voltage SL Enable UI5 0 10V Room Temperature Sensor Optional Note1 Anti Condensatio...

Page 18: ...ac Fuse 1 6A Lighting Thermal Wheel Terminal Extra Low Voltage SL Enable UI5 0 10V Room Temperature Sensor Optional Note1 Anti Condensation Heater Thermostat Supply Fan Extract Fan Controller Lighting...

Page 19: ...minal Extra Low Voltage SL Enable UI5 0 10V Room Temperature Sensor Optional Note1 Anti Condensation Heater Thermostat Supply Fan Extract Fan Controller Lighting Thermal Wheel 0 24V 15V 0 15V 230V 400...

Page 20: ...ote1 Anti Condensation Heater Thermostat Supply Fan Extract Fan Controller Lighting Thermal Wheel 0 24V 15V 0 15V 230V 400V 400V 3ph 50Hz Main Power Supply Overcurrent Protection By Others Local Rotar...

Page 21: ...Hz Main Power Supply Overcurrent Protection By Others Local Rotary Lockable IP66 67 Isolator L1 E L2 L3 N L1 L2 L3 N T1 T2 T3 N 1 2 3 4 Key Factory Connection Customer Connection Mandatory Customer Co...

Page 22: ...ed the unit will increase the fans speeds as required until the pressure differential between the extract air and atmosphere reaches the constant pressure setpoint The pressure sensor is a 0 10v 0 100...

Page 23: ...dule module is provided in the Trend strategy When the schedule is on the heating output reverts to LPHW Electric heating The enable run on time must be set to 3 minutes for reverse cycle units This i...

Page 24: ...ecirc Force Recirc damper to recirc mode On Off Off 52 Damper NoRecirc Force Recirc damper out of recirc mode On Off Off Knob No Name Description Range Default 2 Run on Time Run on timer value 0 3600...

Page 25: ...maximum voltage to be supplied to the fan motor 6 10 v 10 v 41 CP Loop Gain Constant Pressure Loop Gain 0 50 0 5 42 IO Damper Delay Delay to allow inlet outlet dampers to open 0 300 sec 0 sec 43 Boos...

Page 26: ...e concentration and temperature of the air The space sensors have additional options of humidity monitoring and a 4 digit display The display will show the measured values in succession The duct senso...

Page 27: ...drawings for details of the type of fan and drive that is fitted Maintenance guidelines for all fans are beyond this manual please contact Nuaire for specific documents Before any work is carried out...

Page 28: ...Months Check filters and change clean if required failure to do so may impair the performance and energy efficiency of this unit Ensure condensate drains are cleaned clear and that water can flow fre...

Page 29: ...cool the switch will reset but a power cycle is required to reset the heater supply contactor The frost coil is fitted with a burst fired controller with integral set point air off thermistor air in f...

Page 30: ...ner pieces plastic heat exchangers packaging material and other plastic components can be segregated into mixed plastic and widely recycled Cardboard packaging wood used filters and other paper compon...

Page 31: ...te provision for support 4 3 Flanges and connection spigots are provided for the purpose of joining to duct work systems They must not be used to support the ductwork 4 4 Local Environment Humidity Am...

Page 32: ...32 01 09 21 Document Number 671746 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS V AT Installation Manual NOTES...

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