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01. 09. 21. Document Number  671746

Nuaire | Western Industrial Estate | Caerphilly | CF83 1NA | nuaire.co.uk

BPS V-AT

Installation Manual

8.11 Supply Air Temperature Control

While an enable signal is present, this mode modulates heating, 
cooling & heat exchanger bypass dampers with the aim of the supply 
air reaching the temperature setpoint. Please note that heating and 
cooling outputs will only function if the HeatingType or CoolingType 
setpoints are set to heating or cooling options.

8.12 Frost Protection

Should the internal temperature of the unit fall below a value defined 
in the commissioning variables, the control will override all heating/
cooling logic to open the LPHW or CW control valves, if fitted. This is 
to allow any protective flow through the heating/cooling coils. The 
supply fan will also stop and the appropriate frost protection software 
module will enter an alarm state. This period will last for a minimum 
of 5 minutes by default. The fault relay will also open. Heat and cool 
demand relays will not operate but digital inputs “Frost Protecting 
LPHW” or “Frost protecting CW” will enter an alarm state. Please 
note that frost protection will only function if the HeatingType or 
CoolingType setpoints are set to LPHW or CW.

8.13 Night Cooling / Summer Free Cooling

Once enabled in software, this routine uses an individual time schedule 
to cool the fabric of the building at night using only the external air. 
This mode only functions if the daytime temperature is above the 
setpoint, cooling is possible and if the cooling air is not too cold.

8.14 Mitsubishi Reverse Cycle DX (Optional)

For units for use with Mitsubishi reverse cycle condenser units, one or 
more PACIF012B-E Interface boards are fitted inside the control panel. 
The controller interacts with this board in the following ways:

Digital Output Heat/Cool selection from iQ4E relay 8. Another 
relay is used to split output over multiple boards.

0-10v Heat/Cool demand from iQ4E OUT14.

Faults are monitored via iQ4E IN8 (Alarm circuit 2). A relay is 
fitted to reverse the fault action.

The defrost status relay is connected to the enable input of the 
controller to start the fans when the condenser enters defrost 
mode.

When Mitsubishi Reverse Cycle DX is fitted, this is selected in software 
by setting the cooling type “3-Reverse Cycle”. A heating type is not 
required unless another heating type is fitted (eg LPHW).

Once this is selected cooling and heating demand will share iQ4E 
OUT14 and heat/cool is decided on the state of iQ4E relay 8. 
(Energised = Cool Demand) 

For the cases where Reverse Cycle DX and another heating type are 
both fitted, a schedule module is provided in the Trend strategy. When 
the schedule is on, the heating output reverts to LPHW/Electric heating.

The enable run-on time must be set to 3 minutes for reverse cycle 
units. This is required in order to keep the compressor running for at 
least 3 minutes for each period. 

A minimum-on module is connected to the heat/cool relay in order to 
stop frequent mode switching.

Although the controller outputs a variable 0-10v heating/cooling 
voltage, the Mitsubishi condenser can only run at 7 discrete levels and 
so cannot supply an accurate supply air temperature. 

The PAC boards are powered from the BPS control so the only 
connections required to the Outdoor condenser are S2 & S3. For the 
same reason, SW8-3 must be set to “ON” on the outdoor unit.

8.15 Partial Recirculation Damper (Optional)

If a partial recirculation module is fitted, the recirculation damper will 
open/close via iQ4-8DO Relay 6 according to the following strategy.

If the room temperature is more than 5°C(adjustable) from the 
setpoint and free-cooling or free-heating is not available then partially 
recirculate the air.

This aids heating and cooling elements and also avoids thermal loss 
from the room.

8.16 Alarms

8.16.1 Critical Alarm (Latching)

Once in critical alarm state the unit will drive all heating and cooling 
outputs to 0V. Other functions continue as normal. The critical alarm is 
latched and required manual reset or power cycle to clear.

Causes of critical alarm:

 Fan fail via fault circuit 1.

 Heater overtemp via fault circuit 1.

8.16.2 Maintenance Alarm

Once in maintenance alarm state the only action taken is de-energising 
of the fault relay. Once the trigger is removed, the alarm will reset 
automatically

Causes of critical alarm:

 Condensate pump fault via alarm circuit 2

dp Filter fault via alarm circuit 2.

IO damper fault via alarm circuit 2.

Thermal Wheel fault via alarm circuit 2.

Sensor failure

Low supply temperature, default 8°C (Can be set to stop fans if 

required).

Frost protection routine active, deafult 4°C (Only runs if water 

valves are selected as fitted)

Excessively high supply temperature reading (Will stop heating).

If pump fault circuit is broken two additional events occur in order to 
stop condensate production.

The heat exchanger will enter bypass mode.

Alarm 2 circuit will break, stopping cooling functions.

All alarms have a hold off period set by the setpoint “Alarm delay”.

8.16.3 Thermal Trip

In case of software failure, as a final resort, the electric heater is 
protected by a fail-safe thermal overload switch. This switch disables 
the heater controller via a contactor once the temperature reaches 
80°C. When this occurs, the critical alarm will latch in software and the 
supply contactor will latch in the off position.

Once the unit cools, the contactor will remain latched off until power 
cycle.

Summary of Contents for BPS V-AT

Page 1: ...ufacturer its service agent or similarly qualified persons in order to avoid a hazard Precautions must be taken to avoid the back flow of gases into the room from the open flue of gas or other fuel bu...

Page 2: ...ce for installers and users of the BOXER PACKAGED SOLUTION BPS AHU units with heat recovery The BPS AHU range is manufactured from Aluzinc corrosion resistant steel with 50mm double skinned panels and...

Page 3: ...anded for Vertical PHX Units B AT FE R BPS size Frost Coil Electric 36kW Right Handed for Thermal Wheel Units B AT FE L BPS size Frost Coil Electric 36kW Left Handed for Thermal Wheel Units Frost Coil...

Page 4: ...m Only individual modules should be lifted or manoeuvred The units must not be lifted or manoeuvred pre assembled All base frame sections will have 50mm square lifting holes at the end of each side to...

Page 5: ...ndensate tray may be inspected and cleaned if necessary The LPHW and Electrical heater settings coil bleed and drain and all other control adjustments are similarly accessible Side access where possib...

Page 6: ...ht Hand Thermal Wheel Units SUPPLY SUPPLY CONTROLS Access 600mm Top View 14 Top View of Access For Right Hand Thermal Wheel Units 5 2 Access Areas 5 2 1 Left Hand Plate Heat Exchanger Units Open Extra...

Page 7: ...for the units failing a site leakage test if the above have not been carried out correctly 6 3 Module Joints After unwrapping temporarily remove the rubber weatherproof cover strip and M10 base frame...

Page 8: ...ent must not be exposed to the weather in an unassembled or partially assembled state All roof terminal ductwork sealing and assembly work must be completed before the unit can be considered weather r...

Page 9: ...t the requirement of removing the roof terminal Figure 21 6 11 Damper Roof Terminal Assembly The inlet outlet dampers and roof terminals are pre assembled for BPS sizes 07 12 and 17 on a double skinne...

Page 10: ...T 15 A 15 A 35 A 52 5 A 19 5 A 19 5 A 35 A 52 5 A B 42V AT 19 A 19 A 52 5 A 52 5 A 23 A 23 A 52 5 A 52 5 A B 42T AT 22 5 A 22 5 A 52 5 A 52 5 A 27 A 27 A 52 5 A 52 5 A Denotes any Character These heat...

Page 11: ...ddress 192 168 11 12 Subnet mask 255 255 255 0 LAN 011 node 012 7 7 Connection Chart Description iQ4E Terminal No 8DO Terminal No Di AI DO AO Fresh Air Sensor 1 4 5 1 Supply Air Sensor 2 6 7 1 Return...

Page 12: ...ocks 28 Removing a Conductor from a Terminal 7 9 4 Jumpers Terminal blocks can be commoned together to increase the number of terminals at the same potential using push in jumpers In these cases the t...

Page 13: ...heating and Reverse Cycle DX cooling Section 7 10 10 7 10 1 Code Description B 8 17 T L R AT L 1 2 3 4 5 6 7 8 1 Range B Boxer Packaged Solution 2 ErP Compliance Year 6 2016 8 or No Affix 2018 3 Unit...

Page 14: ...tion Heater Thermostat Supply Fan Extract Fan Controller Lighting Thermal Wheel Internal Connection are not shown for clarity 0 24V 15V 0 15V 230V 400V 400V 3ph 50Hz Main Power Supply Overcurrent Prot...

Page 15: ...l 0 24V 15V 0 15V 230V 400V 400V 3ph 50Hz Main Power Supply Overcurrent Protection By Others Local Rotary Lockable IP66 67 Isolator L1 E L2 L3 N L1 L2 L3 N T1 T2 T3 N 1 2 3 4 Key Factory Connection Cu...

Page 16: ...n S2 S3 Mitsubishi Electric PAC IF012B E Interface HX Bypass Relay Fan Run Relays Controller Fuse 5A Condensate Pump Fuse 1A Aux Fuse 1A 24Vac Fuse 1 6A Lighting Thermal Wheel Terminal Extra Low Volta...

Page 17: ...ays Controller Fuse 5A Condensate Pump Fuse 1A Aux Fuse 1A 24Vac Fuse 1 6A Lighting Thermal Wheel Terminal Extra Low Voltage SL Enable UI5 0 10V Room Temperature Sensor Optional Note1 Anti Condensatio...

Page 18: ...ac Fuse 1 6A Lighting Thermal Wheel Terminal Extra Low Voltage SL Enable UI5 0 10V Room Temperature Sensor Optional Note1 Anti Condensation Heater Thermostat Supply Fan Extract Fan Controller Lighting...

Page 19: ...minal Extra Low Voltage SL Enable UI5 0 10V Room Temperature Sensor Optional Note1 Anti Condensation Heater Thermostat Supply Fan Extract Fan Controller Lighting Thermal Wheel 0 24V 15V 0 15V 230V 400...

Page 20: ...ote1 Anti Condensation Heater Thermostat Supply Fan Extract Fan Controller Lighting Thermal Wheel 0 24V 15V 0 15V 230V 400V 400V 3ph 50Hz Main Power Supply Overcurrent Protection By Others Local Rotar...

Page 21: ...Hz Main Power Supply Overcurrent Protection By Others Local Rotary Lockable IP66 67 Isolator L1 E L2 L3 N L1 L2 L3 N T1 T2 T3 N 1 2 3 4 Key Factory Connection Customer Connection Mandatory Customer Co...

Page 22: ...ed the unit will increase the fans speeds as required until the pressure differential between the extract air and atmosphere reaches the constant pressure setpoint The pressure sensor is a 0 10v 0 100...

Page 23: ...dule module is provided in the Trend strategy When the schedule is on the heating output reverts to LPHW Electric heating The enable run on time must be set to 3 minutes for reverse cycle units This i...

Page 24: ...ecirc Force Recirc damper to recirc mode On Off Off 52 Damper NoRecirc Force Recirc damper out of recirc mode On Off Off Knob No Name Description Range Default 2 Run on Time Run on timer value 0 3600...

Page 25: ...maximum voltage to be supplied to the fan motor 6 10 v 10 v 41 CP Loop Gain Constant Pressure Loop Gain 0 50 0 5 42 IO Damper Delay Delay to allow inlet outlet dampers to open 0 300 sec 0 sec 43 Boos...

Page 26: ...e concentration and temperature of the air The space sensors have additional options of humidity monitoring and a 4 digit display The display will show the measured values in succession The duct senso...

Page 27: ...drawings for details of the type of fan and drive that is fitted Maintenance guidelines for all fans are beyond this manual please contact Nuaire for specific documents Before any work is carried out...

Page 28: ...Months Check filters and change clean if required failure to do so may impair the performance and energy efficiency of this unit Ensure condensate drains are cleaned clear and that water can flow fre...

Page 29: ...cool the switch will reset but a power cycle is required to reset the heater supply contactor The frost coil is fitted with a burst fired controller with integral set point air off thermistor air in f...

Page 30: ...ner pieces plastic heat exchangers packaging material and other plastic components can be segregated into mixed plastic and widely recycled Cardboard packaging wood used filters and other paper compon...

Page 31: ...te provision for support 4 3 Flanges and connection spigots are provided for the purpose of joining to duct work systems They must not be used to support the ductwork 4 4 Local Environment Humidity Am...

Page 32: ...32 01 09 21 Document Number 671746 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS V AT Installation Manual NOTES...

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