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Page 13

XGN Handbook

Microprocessor Burner Control Unit (MBC)

Engineers who are not experienced with this unit

should read all the notes and procedures before

attempting to commission the burner.

The MBC System is attached to a display unit, as

shown on page 13.  This unit is used to program

the MBC, and to retrieve information from it.
The system has many functions; several of them

need a pass-code  before the user can obtain access

to them. Entering this code is described in the

following text.
When using the keys on the display unit, the best

results are achieved by using a slow deliberate

pressure of about ½ to 1 second in duration.

When the burner is first switched on , the MBC

performs a startup test and then displays

“OFFUPr”.

 This means that commissioning has not

been completed and the MBC only contains ini-

tial settings. 

A full commissioning procedure must

be competed.

Entering the pass code.

Press key numbers (1&2) together for a full

commissioning or keys (+&-) together for a part

commissioning.
The display will show seven short lines, the first

flashing and is ready to accept the code.

The default pass-code is 8904236.

To enter the first number (eight) press the plus (+)

key eight times, or the minus (-) key twice

(10-8=2).
Each press of either key, plus or minus (+/-) will

result in flashing line dropping down indicating that

the press has been recorded.

The MBC is controlled by means of 5 keys on the touch sensitive display. The individual 
parameters are displayed on the liquid crystal display.

The individual display elements and control buttons are explained below.

Start-up

Lights up during

the run-up phase,

OFF during

operation.

On when

setup mode

is selected

1

2

+

P

S

G

L/A

h

l,m

3

i

_

On when

information

mode is active

Acknowledge-

ment Key

Key 1

Actuation of gas

flow control flap

in conjunction

with +/- buttons

Key 2

Actuation of air

flow control flap

in conjunction

with +/- buttons

Key +/ Key -

In conjunction

with button 1 or 2

Lights up when the

gas flow control

flap is active

Symbols for

Open/Close flaps

Liquid-crystal

display

H = Operating hours indicator
I,m   = Oil or gas consumption

3

Lights up when

service mode

is active

Fault

Flame established,

burner run

Lights up when the

air flow control

flap is active

M

ULTI

-

FUNCTIONAL

  D

ISPLAY

Summary of Contents for XGN Series

Page 1: ...Page 1 XGN Handbook HANDBOOK Series XGN fully automatic burners Models XGN450 to XGN3000 Natural Gas...

Page 2: ...es 10 Combustion Chamber Conditions 10 PACKAGING FOR TRANSIT 10 ASSEMBLY 10 INSTALLATION 11 General 11 Fitting to the Appliance 11 Electrical 11 BURNER AIR CONTROLS 11 Air Diffuser 11 Air Pressure Swi...

Page 3: ...r Assembly 19 Air Diffuser and Gas Nozzle 20 Ignition Electrode 20 Replacement of Control Valve SKP2x 20 FAULT FINDING 20 MBC Error Codes 20 Incorrect Rotation of Burner Motor 21 Motor Fan Removal 21...

Page 4: ...XGN Handbook Page 4...

Page 5: ...h a condition should occur during commissioning or subsequent use of this product be it a fault of the burner the appliance or of any instrument machine or service in the proximity of the burner then...

Page 6: ...N1750 38 136 1014 265 255 165 287 104 227 429 583 394 289 2 265 305 XGN2100 34 118 957 265 223 165 287 104 227 385 583 394 269 2 230 305 XGN2350 38 171 1014 265 255 165 287 163 227 429 794 457 289 DN6...

Page 7: ...lame Tube 11 Diffuser Plate 6 Pilot Gas Tube Burner A B C D E F G Nozzle Side Ports Nozzle End Ports XGN450 23 71 96 135 155 146 168 19 8 x 8 0 8 x 4 0 XGN650 23 71 96 135 160 151 168 19 8 x 10 0 8 x...

Page 8: ...el Motor kW rpm Start Current A Full Load Current A Main Fuse A Cable Size mm2 XGN450 23 0 75 2800 8 0 2 0 10 1 0 XGN650 23 0 75 2800 8 0 2 0 10 1 0 XGN1000 25 1 1 2800 9 0 2 7 10 1 0 XGN1150 38 3 0 2...

Page 9: ...LUG HIGH LOW BURNER APPLICABLE TO ALL BURNERS MAKE CONNECTIONS AS APPROPRIATE AUXILLARY CONTACT MOTOR STARTER C ONNECTIONS TO THE 7 4 P IN P LUGS H L B URNER 7 PIN WIELAND B4 S3 T2 T1 N E L1 BURNER RU...

Page 10: ...aintenance To avoid any restriction in gas flow the size of this valve should not be less than that of the gas train FEATURES Flue and Chimney Requirements The flue and chimney must be constructed and...

Page 11: ...perating cycle Air flow failure at any stage after pre purge will result in a lockout failure during pre purge will result in four restarts before a lockout BURNER GAS CONTROLS Gas Nozzle The holes in...

Page 12: ...anual valve for a few seconds then close and secure the gas supply The manometer will detect any gas leakage and will prove that gas is not leaking past the gas train If no drop in pressure is recorde...

Page 13: ...show seven short lines the first flashing and is ready to accept the code The default pass code is 8904236 To enter the first number eight press the plus key eight times or the minus key twice 10 8 2...

Page 14: ...his number nine in this illustration press key nine times or the key once 10 9 1 Again the flashing line will drop to indicate it has been recorded Press key 2 to move to the next number zero the thir...

Page 15: ...2 together to access the display point Bu Wait until the display is steady Adjust the value to reflect the air damper angle at P1 Press keys 1 and 2 again to access the display point bo Wait until th...

Page 16: ...hed off a by controlling instruments of the appliance b manually c by power failure Upon restoration of power the burner will restart automatically and follow the normal sequence THE RWF40 MODULATION...

Page 17: ...ue found to be in error up down buttons At the last screen the PGM button will return the controller to the original operating display Parameter Display Hot Water Steam Proportional band Pb1 10 1 Deri...

Page 18: ...d When in the service mode the display will move to the next screen and finally back to the operating display with each press of the acknowledgement key MBC DISPLAYS Standby Display Operating Display...

Page 19: ...pply to the burner Combustion Air Fan Clean the blades regularly with a stiff brush Access is obtained through the burner top cover Care should be taken to avoid damaging the fan blades Check that the...

Page 20: ...Any modifications to the installation or component settings resulting from actions suggested below may require the re establishment of the various settings During the purges and firing cycles the MBC...

Page 21: ...e gas flow does not exceed 30 of the high flame gas rate as measured at the Gas Meter The gas valve s operate correctly Burner Fails to Establish Main Flame Check The gas butterfly is operating correc...

Page 22: ...SPARE PARTS For spare parts contact Nu way s Parts and Components Division at the address and telephone number listed on the rear cover of this handbook To avoid delays please provide the burner model...

Page 23: ...Page 23 XGN Handbook XGN450 23 XGN650 23...

Page 24: ...XGN Handbook Page 24 XGN1000 25 XGN1150 38...

Page 25: ...I n c h S t d G a s T r a i n G a s H e a d P r e s s u r e C o m b A i r H e a d P r e s s u r e 1 5 I n c h O p t i o n a l G a s T r a i n 2 I n c h S t d G a s T r a i n 2 5 x 2 I n c h O p t i o...

Page 26: ...n c h S t d G a s T r a i n G a s H e a d P r e s s u r e C o m b A i r H e a d P r e s s u r e 2 5 x 2 I n c h O p t i o n a l G a s T r a i n 2 I n c h O p t i o n a l G a s T r a i n 2 5 x 2 I n c...

Page 27: ...2 I n c h S t d G a s T r a i n G a s H e a d P r e s s u r e C o m b A ir H e a d P re s s u re 2 I n c h O p t i o n a l G a s T r a i n 2 5 x 2 I n c h O p t i o n a l G a s T r a i n 2 5 x 2 5 I n...

Page 28: ...l No Commissioning Date Spec n No Guarantee Expiry Date Gas Type Gas Pressure upstream of the main gas governor Standing mbar Running mbar Set point P0 P1 P2 P3 P4 P5 P6 P7 P8 P9 Gas pressure at burne...

Page 29: ...9 XGN Handbook BURNER SERVICE RECORD The details below are to be completed by the Servicing Engineer This sheet to be completed and signed following each service adjustment Date Details Of Service Sig...

Page 30: ...XGN Handbook Page 30 NOTES...

Page 31: ...Page 31 XGN Handbook NOTES...

Page 32: ...Page 32 NU WAY LIMITED P O Box 1 Vines Lane Droitwich Worc WR9 8NA England Telephone 01905 794331 e mail info nu way co uk Fax Office 01905 794017 Parts Components 01905 795829 XGN Handbook PMD Revis...

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