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13 

13.2 - FIREPLACE MINIMUM REQUIREMENTS (See diagram in Section 13.1) 
With the Majority of Pre-Cast Flue Fireplaces there will be insufficient depth-width and building work with    
either a Purpose Made Non Combustible Fire Surround or Rebated Fire Surround Will be Required to Create 
the Necessary Fireplace Prior to Installation. Prior to any Building work and to provide adequate flow condi-
tions to the flue, ensure the Minimum Pre-Cast Flue Requirements are available as detailed in a) & b), also 
make reference to the Diagrams. 
 

a.

  The Minimum Pre-cast Flue Size is 67mm deep by 198mm wide with Starter Blocks providing a Minimum Depth of 115mm by 

305mm wide. 

Note: additional depth requiring building work to 175mm will be required. 

No part of the Flue must be less than 

63mm.  Refer to diagrams on previous 

b. 

The height of the Pre-cast Fireplace opening must be between 555mm and 580mm. If the Starter Blocks have not been provided     
down to Floor level then building work will be required. 

c. 

With the Minimum Pre- cast Flue Requirements satisfied as detailed in a) and b) a Fireplace Opening with a  minimum depth of 
175mm and a front minimum width of 370mm will be required possibly requiring a purpose built extension. More detail is shown 
in the diagrams and some later Pre-Cast Flues may already have sufficient depth. Any Building Extension must be made of   

 

Non-Combustible materials and be fully sealed to the  Existing Fireplace. 

d.

   The 175mm of depth required caters for a 10mm gap at the rear of the fire to allow for debris build -up.  

e. 

With the minimum depth it may be necessary to rebate/sink the Eye Bolts to prevent the heads fouling on the back of the fire. 

 

See Section 16.2 g.   

f. 

If the Fire is to be fitted with a purpose made Rebated Fire Surround it must have a temperature rating of 150

º

C. 

g. 

The Fire Surround must be fully sealed to the Fireplace Opening to ensure a good flue seal. 

h. 

The Fire requires a non-combustible hearth of at least 12mm thick. 

i. 

The surface of the hearth must stand at least 50mm above the floor and level with the fireplace opening. 

j. 

The hearth must project at least 300mm in front of the fireplace opening and 150mm either side (700mm minimum hearth width). 

k. 

The base of the fireplace must be flat, level and square to the face of the fireplace opening. 

l.

  The Surround must cater for a minimum flat surface around the Fireplace Opening allowing 625mm high by 530mm wide. This is 

essential in order to achieve a good seal between the face of the surround and the sealing flanges of the fire. 

m.

  The Fireplace Opening should have provision for a gas supply through the rear, see Section 11 Gas Supply. 

n.

  The High Level and Thermatronic control systems are fitted with Electronic Equipment, which is sensitive to dampness and high 

humidity so it is very 

important

 that any rendering/building work is allowed  to thoroughly dry out before Installation. 

 

  ! IMPORTANT NOTE !  

Dry lined walls – ensure that any air gaps between the back of the plasterboard and wall are 
sealed around the builders opening or fireplace as this can affect flue pull and wall staining. 

 

Pre-Cast Flues – ensure the walls are dry lined over the route of the flue and no dabs or battens 
are in direct contact with the flue blocks otherwise wall cracking will occur as detailed in  
BS 5440 Pt 1 2008.  

  
 

13.3 - CLEARANCES TO COMBUSTIBLE MATERIALS AND SHELVES (Ref: Diagram in Section 13.1) 

a.

  A 

non combustible

 shelf can be fitted above the fire and should be positioned at least 95mm above the builders opening. We 

recommend the depth of the shelf should be a maximum of 75mm as anything deeper will reduce convection air and the  

 

efficiency of the fire. For deeper non-combustible shelves they must be raised a further 25mm for every extra 25mm of depth. 

b.

  A 150mm 

combustible

 shelf can be fitted above the fire but must be positioned at least 150mm above the builders opening. For 

deeper combustible shelves they must be raised a further 25mm for every extra 25mm of depth. 

c. 

Any combustible sidewall must be at least 500mm from the inside of the builders/fireplace opening, however  with a combustible 
fire surround it can be 150mm from the inside of the builders/fireplace opening provided it does not protrude more than 150mm 
and must be increased by 25mm for every extra 25mm of depth. 

d.

  With all heating appliances, soft furnishings, decorations and wall coverings may discolour or scorch if placed too close. 

e.

  No combustible material, e.g. curtains must be closer than 500mm to the builders opening. 

f.

  Any combustible wall claddings (wall paper) must be cut back to a height of 750mm and 300 mm either side of the Fireplace 

Opening. 

g. 

Due to the heat output of The Hotbox H.E. it is 

not recommended

 to use blown vinyl wall covering around the fire. 

 

NOW PROCEED TO SECTION 16 - FIXING THE FIRE.

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for THE HOTBOX H.E.

Page 1: ...INSTALLATION SERVICING INSTRUCTIONS ALL INSTRUCTIONS MUST BE LEFT WITH THE USER FOR SAFE KEEPING MANUFACTURED by Nu Flame Limited Unit 4 Kimpton Trade Business Centre Minden Road Sutton Surrey SM3 9PF...

Page 2: ...of Infrared Control System 26 Guarantee 27 BOX CONTENTS The Fire comes in 1 box containing the Fire with chosen Control and Fitting kit see next page for fitting kit contents plus the chosen Fuel Bed...

Page 3: ...gs 1 Flue Restrictor 2 No 8 x 10mm pointed self tapping screws for the restrictor 4 Magnets for holding Front Trim on 1 2 050mm length of 6mm x 4mm self adhesive silicone sealing strip 1 10mm Back Nut...

Page 4: ...if the oxygen level in the room is depleted due to lack of primary air or obstructed flue blocked chimney that would lead to incomplete combustion of the gas It must not be tampered with and only rep...

Page 5: ...rim Push Buttons Press the lowest button to gradually reduce the gas flow from Maximum to the Pre Set Minimum Setting you will hear the motor turning the control Keeping the Lower Button depressed wil...

Page 6: ...replacement is recommended at the beginning of each heating season or when an acoustic error message sounds during ignition b Error Message Long signals 0 8 second tone 0 2 second break during igniti...

Page 7: ...use abrasive cleaners For Stainless Steel finishes we recommend a small amount of Baby Oil 4 SERVICING a The fire should be Serviced Annually in accordance with the Gas Safety Uses Regulations b This...

Page 8: ...THE INSTALLATION READ THESE INSTRUCTIONS CAREFULLY THESE INSTRUCTIONS SHOULD BE LEFT WITH THE USER FOR SAFE KEEPING AND FUTURE SERVICING PRIOR TO INSTALLATION ENSURE THAT THE GAS TYPE AND PRESSURE ARE...

Page 9: ...he chimney flue is continuous from inlet to termination l Ensure that the chimney flue is structurally sound so that combustion products do NOT come into contact with combustible materials outside the...

Page 10: ...antee Therefore it is important that all gas pipes must be purged of both air and debris i If you suspect that there may still be dirt and or debris in the gas system fit a filter in the pipeline befo...

Page 11: ...to thoroughly dry out before Installation IMPORTANT NOTE Dry lined walls ensure that any air gaps between the back of the plasterboard and wall are sealed around the builders opening or fireplace as t...

Page 12: ...T FLUE FIREPLACES AND THE FOLLOWING DETERMINES THE MINIMUM REQUIREMENTS AND THE ADDITIONAL BUILDING WORK REQUIRED 13 INSTALLATION INTO A PRE CAST FLUE Rebated Fire Surround Rated 150 C or Purpose Buil...

Page 13: ...The Surround must cater for a minimum flat surface around the Fireplace Opening allowing 625mm high by 530mm wide This is essential in order to achieve a good seal between the face of the surround an...

Page 14: ...gh the Property g The Flue Box must be Insulated on its top and sides with 50mm thick Non Combustible Fibreglass Insulation or Equivalent h If plaster board is used in front of the flue box it must be...

Page 15: ...uld be a maximum of 75mm as anything deeper will reduce convection air and the efficiency of the fire For deeper non combustible shelves they must be raised a further 25mm for every extra 25mm of dept...

Page 16: ...LL APPLICATION USING MARBLE SLATE OR STONE SLIPS SHELF IMPORTANT NOTE Dry lined walls ensure that any air gaps between the back of the plasterboard and wall are sealed around the builders opening or f...

Page 17: ...is very important that a good seal is achieved between the back of the Fire s outer frame and the front of the fireplace back panel for safety reasons and to achieve maximum efficiency Take the self...

Page 18: ...fixing is not sound the Rawlplug Eyebolt will be pulled out and the fire will not be sealed to the Fireplace Opening Note With the minimum depth fireplace enclosure it may be necessary to sink the Ey...

Page 19: ...may notice small white marks on the Matrix This is part of the production process TIP When fitting the Coals Pebbles leave gaps between as this helps achieve the best effect TIP Pebbles only The Long...

Page 20: ...oals on top of the 3 large Rear Coals Note The centre coal to be edge on and pushed up against the fireback to make it the highest coal For Pebbles Layout Choosing different colours and textures fit 3...

Page 21: ...t 1 either side of the Large Coal on top of the Triangular Coals and sit the remainder 2 either side and behind the Small C Coals just placed For Pebble Layout Fit 6 Small Pebbles Fit 1 either side of...

Page 22: ...ow to warm up for 5 minutes and then using a lit smoke match joss stick or similar place centrally just under the inner canopy as shown below The majority of the smoke must be drawn under the Fire Can...

Page 23: ...for Servicing b Check the operation and ignition of the fire before servicing c Ensure the fire is cold before proceeding d Lay a dust sheet on the floor before proceeding e Carry out a gas soundness...

Page 24: ...locking the flame to the thermocouple b Check the thermocouple is tightly connected to the control c Change the pilot assembly as a new thermocouple may be required d With the Manual System or 2 Butto...

Page 25: ...stablish how long the fire stays alight then repeat the Spillage Test around this time d For the Thermatronic System check that the Control is functioning correctly as detailed in Section 21 2 specifi...

Page 26: ...26 22 DIAGRAM OF INFRARED CONTROL SYSTEM...

Page 27: ...ry to us We will not be liable for any such breakages or losses Under no circumstances should any attempt be made to repair the burner on site without our express knowledge and approval during the war...

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