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©Novinium, Inc. 2016, all rights reserved. 

 

NRI 603 – Small Diameter Cables  – SPR 

Revised: February 19, 2016 

 

Page 

8

 of 

11

 

2.

 

Estimate time for fluid arrival. 

 

Calculate how much time has passed since the injection began. 

 

Use 

NRI 302, “The Cable Table”

 

to calculate the target fluid amount the cable will take in millimeters 

of tank height. 

 

Divide the calculated target by the millimeters of fluid currently injected into the cable. 

 

Multiply this number by the amount of time the injection has currently taken. This is the estimated 
amount of time left for injection. 

Fluid Arrival 

1.

 

Flush the cable. 

 

Flush any contaminants out of the 
cable. 

 

Continue to flush until at least 
25cc of clear, clean fluid comes 
out of the cable. 

 

Figure 14:

 Flush the cable. 

2.

 

Reduce pressure to the tailored injection pressure (TIP). 

Reduce the adjusted feed pressure (AFP) to the insulation type’s tailored injection pressure (TIP). 

 

The XLPE insulation TIP can be found in 

NRI 302, “The Cable Table.”

 

 

If the EPR insulation TIP is needed, calculate by dividing the XLPE TIP by 4. 

3.

 

Pin the outlet. 

 

Close the ball valve to the injection tool to prevent fluid spray. 

 

Use the injection tool to insert the plug pin into the IA; then remove the injection tool from the IA. 

 

Check the plug pin hole for leaks and tap the pin in if it is not flush. 

 

Wrap the saddle chain around a rag to protect and keep debris out of the injection tool. 

Summary of Contents for NRI 603

Page 1: ...esidential distribution URD sized cables Setting up injection equipment Reading the liquid flow meter Calculating fluid amounts Knowing when to pin the cable to finish the injection Trademarks http ww...

Page 2: ...on 5 1 Flow check 5 2 Flush water and other fluids 5 3 Read the liquid flow meter 6 Estimating Fluids 7 1 Estimate the current supplied fluid 7 2 Estimate time for fluid arrival 8 Fluid Arrival 8 1 Fl...

Page 3: ...cure the liquid flow meter to the tank that is being used Figure 2 Liquid flow meter Figure 3 Flow meter secured on tank Connect the tank s injection port colored red to the inlet of the flow meter Co...

Page 4: ...elps reduce the effects of any leaks that would have been found if attended Read the pressure on both the inline gauge and tank gauge The two readings should be close to each other Check the tank for...

Page 5: ...re Injection Check 1 Check for leaks Before sending fluid straight to the cable make sure each part of the injection assembly is leak free If any leaks are found in the following process close all val...

Page 6: ...f the BBs are dropping rapidly there is a restriction in the cable Verify flow through the cable by checking the tubing on the receiver end of the cable Build up pressure in the line or submerge it in...

Page 7: ...ust be located above the silver BB If the BBs are reversed clearly label and contact supply chain to exchange for a new liquid flow meter The backing behind the glass tube has two scales printed on it...

Page 8: ...tes Estimating Fluids 1 Estimate the current supplied fluid Note the current fluid level in millimeters mm Subtract the current level from the starting level Figure 12 Find the starting and current fl...

Page 9: ...sh any contaminants out of the cable Continue to flush until at least 25cc of clear clean fluid comes out of the cable Figure 14 Flush the cable 2 Reduce pressure to the tailored injection pressure TI...

Page 10: ...igher voltage level follow the pressurization procedure as stated in NRI 613 Large Diameter Cables Feeder SPR Figure 15 Thin insulation compared to the conductor 1 Flow rate signals the end of injecti...

Page 11: ...even if the supplied fluid is lower than the floor The limited space in these cables might not allow enough fluid to reach the floor Pin the cable Figure 16 Liquid flow meter BBs are at 1cc min 2 Pin...

Page 12: ...essure from the tanks if they will be moved or stored for the night Open the valve on the feed tank s injection port to vent pressure and fluid from the liquid flow meter back into the feed tank 3 Att...

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