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©Novinium, Inc. 2016, all rights reserved. 

 

NRI 603 – Small Diameter Cables  – SPR 

Revised: February 19, 2016 

 

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A 140mL aluminum tank with a ball valve may substitute for the flush bottle in normal and unattended 
injections. The ball valve allows injection to continue while the valve is closed. 

 

Figure 5:

 140mL tank with ball valve. 

 

When possible, attach the 
graduated flush bottle for easy 
measurement of flushed fluid. 

 

If left unattended under any 
circumstances, place the flush bottle 
or tank in a basin to prevent 
accidental spills. 

 

Figure 6:

 Use a spill basin to guard 

against spills and overflow. 

Pre-Injection Check 

1.

 

Check for leaks. 

 

Before sending fluid straight to the cable, make sure each part of the injection assembly is leak-free. If 
any leaks are found in the following process, close all valves, relieve pressure, and fix the leak. 

 

Double-check that 

all

 valves on the feed tank, flow meter, tubing, and gas tank are closed. 

 

Open the valve on the feed tank’s injection port. This will send fluid to the liquid flow meter. Wait for 
three to four seconds and watch for leaks. 

 

Open the valve on the liquid flow meter. This will send fluid to the inline ball valve. Wait for three to 
four seconds and watch for leaks. 

 

If no leaks are seen in the assembly, open the ball valve to send fluid to the injection tool. Watch for 
leaks coming from the injection tool or the interface between the tool and the IA. 

Summary of Contents for NRI 603

Page 1: ...esidential distribution URD sized cables Setting up injection equipment Reading the liquid flow meter Calculating fluid amounts Knowing when to pin the cable to finish the injection Trademarks http ww...

Page 2: ...on 5 1 Flow check 5 2 Flush water and other fluids 5 3 Read the liquid flow meter 6 Estimating Fluids 7 1 Estimate the current supplied fluid 7 2 Estimate time for fluid arrival 8 Fluid Arrival 8 1 Fl...

Page 3: ...cure the liquid flow meter to the tank that is being used Figure 2 Liquid flow meter Figure 3 Flow meter secured on tank Connect the tank s injection port colored red to the inlet of the flow meter Co...

Page 4: ...elps reduce the effects of any leaks that would have been found if attended Read the pressure on both the inline gauge and tank gauge The two readings should be close to each other Check the tank for...

Page 5: ...re Injection Check 1 Check for leaks Before sending fluid straight to the cable make sure each part of the injection assembly is leak free If any leaks are found in the following process close all val...

Page 6: ...f the BBs are dropping rapidly there is a restriction in the cable Verify flow through the cable by checking the tubing on the receiver end of the cable Build up pressure in the line or submerge it in...

Page 7: ...ust be located above the silver BB If the BBs are reversed clearly label and contact supply chain to exchange for a new liquid flow meter The backing behind the glass tube has two scales printed on it...

Page 8: ...tes Estimating Fluids 1 Estimate the current supplied fluid Note the current fluid level in millimeters mm Subtract the current level from the starting level Figure 12 Find the starting and current fl...

Page 9: ...sh any contaminants out of the cable Continue to flush until at least 25cc of clear clean fluid comes out of the cable Figure 14 Flush the cable 2 Reduce pressure to the tailored injection pressure TI...

Page 10: ...igher voltage level follow the pressurization procedure as stated in NRI 613 Large Diameter Cables Feeder SPR Figure 15 Thin insulation compared to the conductor 1 Flow rate signals the end of injecti...

Page 11: ...even if the supplied fluid is lower than the floor The limited space in these cables might not allow enough fluid to reach the floor Pin the cable Figure 16 Liquid flow meter BBs are at 1cc min 2 Pin...

Page 12: ...essure from the tanks if they will be moved or stored for the night Open the valve on the feed tank s injection port to vent pressure and fluid from the liquid flow meter back into the feed tank 3 Att...

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