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Troubleshooting

Continued on next page

RG19661,00003E0 -19-15FEB13-1/2

6068SFM85 / AFM85 Marine Electronic Control System Wiring Diagram - Continued

T02

MANIFOLD
AIR TEMP

MATING VIEW

OF RAIL PRESSURE

CONNECTOR

FOCUS 14 6.8L 4 VALVE ENGINE CONTROL UNIT (ECU)

J3-F1

5456 ANALOG 15

J3-C1

5475 ANALOG 6

J3-B2

5474 EXCIT

TION RETURN DEL

TEMP

5474

t˚

D01

WATER

IN FUEL

J3-D2

5453

J3-H3

J2-
G2

5414 EXCIT

TION RETURN #2

5414

T04

COOLANT

TEMP

J3-D3

5461 ANALOG 8

SENSOR EXCIT

TION (+5V) 5911

5414

t˚

T05

FUEL
TEMP

P03

FUEL
PRESSURE
SENSOR

J3-B1

5428 ANALOG 2

5414

t˚

P05

RAIL
PRESSURE

C08

AUX CONNECTOR

J3-G1

5946 EXCIT

TION

GE #1

J3-G2

5427 EXCIT

TION RETURN #1

INCREASE
PRESSURE

J3-C3

5467 ANALOG 4

P04

OIL

PRESSURE

SENSOR

(CLEAN SIDE)

J3-H4

5416 EXCIT

TION

GE #2

INCREASE
PRESSURE

5414

5416

J3-C2

5469 ANALOG 5

INCREASE
PRESSURE

J2-
G3

SENSOR RETURN 5714

5714

J2-

UISE CANC

. RESUME 5971

5971

J2-

UISE ON 5954

5954

J2-

SECOND

Y ANALOG

THR

TTLE 5913

5913

J2-

EXTERNAL DERA

TE 5939

5939

J2-

EXTERNAL SHUTDO

WN 5941

5941

J2-

REMO

TE CR

UISE 5917

5917

J2-
G4

CUST

OMER LOSS OF COOLANT 5948

5948

J2-

AIR FIL

TER RESTRICTION SWITCH 5436

5436

J2-

UISE BRAKE 5943

5943

J2-

ISOC GO

. 5937

5931

5050

J2-

PWM

THR

TTLE 5981

5981

J2-

FREQ

UENCY INPUT 5431

5431

J2-

OP LAMP 5473

5473

SINGLE POINT GR

OUND

OP LAMP PO

WER 5012

SWITCHED PO

WER 5012

EXT

. DERA

TE/SHUT DN COMMON 5714

UISE COMMON 5012

RG15321A

—UN—27JAN1

OM-C3 | 12/6 | 96

Summary of Contents for M65C13

Page 1: ...OM C3 For Models M65C13 and M99C13 OPERATOR S MANUAL Marine Generators Marine Diesel Engines Land Based Generators...

Page 2: ...other reproductive harm CALIFORNIA Proposition 65 Warning Northern Lights 4420 14th Avenue N W Seattle WA 98107 Tel 206 789 3880 Fax 206 782 5455 Copyright 2013 Northern Lights Inc All rights reserve...

Page 3: ...r Electronic Control Units 23 Welding Near Electronic Control Units Clean 23 LUBRICATION AND MAINTENANCE Observe Service Intervals 24 Use Correct Fuels Lubricants and Coolant 24 Lubrication Maintenanc...

Page 4: ...r it is your obligation to learn about your equipment and its proper maintenance This is not a comprehensive technical service manual Nor will it make the reader into an expert mechanic Its aim is to...

Page 5: ...ondition Replace missing or damaged signs Be sure new equipment components and repair parts include the current safety signs For replacement signs proper placement of safety signs or clarification on...

Page 6: ...topped before making any adjustments connections or performing any other type of service to the engine or other driven equipment Prevent accidental discharge of starting fluids by storing all cans in...

Page 7: ...strong enough to burn skin eat holes into clothing and other materials and cause blindness if splashed into eyes To Avoid Hazards Fill batteries only in well ventilated areas Wear appropriate eye pro...

Page 8: ...olvent properly Service Cooling System Safely WARNING Opening a pressurized cooling system can release explosive fluids and causing serious burns Before opening any pressurized cooling system make sur...

Page 9: ...s between the high pressure fuel pump and nozzles on engines with high pressure fuel systems ONLY AUTHORIZED TECHNICIANS CAN PERFORM REPAIRS ON AN HIGH PRESSURE FUEL INJECTION SYSTEMS Avoid Hot Exhaus...

Page 10: ...ieved at the local supply valve shut off valves further back in the system and re check the bleed off point until complete shut off is achieved Affix a DO NOT OPERATE tag to each valve handle that req...

Page 11: ...Notes OM C3 12 6 9...

Page 12: ...nt Fill 6 Alternator 7 Belt Guard 8 Starter 9 Lube Oil Dipstick 10 Lube Oil Filter 11 Turbocharger 12 Fuel Injection Lines 13 Exhaust Elbow 14 Thermostat Cover 15 Expansion Tank Component Locations Fi...

Page 13: ...leaner 3 Coolant Fill 4 Alternator 5 Belt Guard 6 Lube Oil Dipstick 7 Lube Oil Fill 8 Lube Oil Filter 9 Fuel Filter 10 Fuel Injection Lines 11 Starter 12 Thermostat Cover 13 Expansion Tank 14 Exhaust...

Page 14: ...it will return to RUN position To stop the engine hold the switch in the STOP position 3 OIL PRESSURE GAUGE The oil pressure gauge shows the oil pressure in the engine lubricating system If the pressu...

Page 15: ...new selected parameter RG13153 UN 24SEP03 4 Up Display 13 Repeat the parameter selection process until all spaces are as desired 14 Press the Menu key to return to the main menu RG13154 UN 24SEP03 Ret...

Page 16: ...ure Abnormal coolant temperatures High marine gear oil temperature Unusual noise or vibration Sudden loss of power Excessive black exhaust Excessive fuel consumption Excessive oil consumption Fluid le...

Page 17: ...e acceptable operating range PLUS 50 is a trademark of Deere Company 4 During the first 20 hours avoid prolonged periods of engine idling If engine will idle longer than 5 minutes stop engine 5 After...

Page 18: ...on is slight at 50 100 hours or 2 4 weeks initial inspection zinc plugs should be inspected at 250 hour intervals thereafter See INSPECT AND REPLACE ZINC PLUGS in Lubrication Maintenance 250 Hour Sect...

Page 19: ...ids See COLD WEATHER OPERATION later in this section 1 Perform all prestarting checks outlined in Lubrication Maintenance Daily Section later in this manual 2 Open the fuel supply shut off valve 3 Set...

Page 20: ...gine When the engine starts release the button 7 After the engine starts observe the oil pressure gauge C until it reads at least the slow idle pressure specified for your engine in the Specifications...

Page 21: ...perature gauge B Do not place engine under full load until it is properly warmed up See Specifications Section for the normal engine coolant temperature range specification NOTE It is a good practice...

Page 22: ...gines at no load rpm TS198 UN 23AUG88 Avoid Entanglement If the power take off does not work properly contact your authorized servicing dealer or engine distributor Cold Weather Operation Additional i...

Page 23: ...valves and sea cock 4 Turn main electrical power switch to OFF if equipped 5 Fill the fuel tank to minimize possible water condensation problems Filling tanks at end of day drives out moisture laden...

Page 24: ...t booster battery ies for 24 volt electrical systems 1 Connect booster battery or batteries to produce the required system voltage for your engine application NOTE To avoid sparks DO NOT allow the fre...

Page 25: ...s 1 5 Keep Electronic Control Unit Connectors Clean IMPORTANT Do not open control unit and do not clean with a high pressure spray Moisture dirt and other contaminants may cause permanent damage 1 Kee...

Page 26: ...to the ones specified Keep a record of hourly intervals and services performed using charts provided in Lubrication and Maintenance Records Section A Diagnostic Gauge Hour Meter RG13137 UN 07OCT03 Hou...

Page 27: ...heck Engine Speeds Check Engine Electrical Ground Check Crankshaft Vibration Damper 6 Cylinder Pressure Test Cooling System Inspect and Repair Sea Water Pump Check and Adjust Engine Valve Clearance Fl...

Page 28: ...as required Inspect and Clean Heat Exchanger Core and Aftercooler Core If Equipped Check Engine Speeds Check Engine Electrical Ground Check Crankshaft Vibration Damper 6 Cylinder Pressure Test Cooling...

Page 29: ...1 Check engine oil level on dipstick A Add as required using seasonal viscosity grade oil See DIESEL ENGINE OIL in Fuels Lubricants and Coolant Section for oil specifications IMPORTANT DO NOT fill abo...

Page 30: ...ure Fluids RG22040 UN 28NOV12 Engine Top Tank IMPORTANT A restricted or clogged sea water strainer will result in hotter than normal or overheated engine coolant and marine gear oil temperatures 3 The...

Page 31: ...ps and plugs before performing any maintenance to reduce the chance of system contamination Inspect Engine shields and guards for trash build up Air intake system hoses and connections for cracks and...

Page 32: ...y units oil and filter change can be extended to 350 hours No extended interval for oil filter change is allowed beyond 350 hours OILSCAN or OILSCAN PLUS is a John Deere sampling program to help you m...

Page 33: ...E with a clean rag Ensure that the notches in dust seal F are properly installed in the slots of the housing Replace if damaged IMPORTANT When installing filter element HAND TIGHTEN only A filter wren...

Page 34: ...ngine starts NOTE Crankcase oil capacity may vary slightly ALWAYS fill crankcase within crosshatch marks on dipstick DO NOT overfill 10 Start engine and run to check for possible leaks 11 Stop engine...

Page 35: ...aintenance or maintenance free batteries should require little additional service However electrolyte level can be checked by cutting the center section of decal on dash line and removing cell plugs I...

Page 36: ...pply baking soda or lime to help neutralize the acid 3 Flush your eyes with water for 10 15 minutes Get medical attention immediately If acid is swallowed 1 Drink large amounts of water or milk 2 Then...

Page 37: ...x head pipe plug 1 Remove zinc rod from each end cap B and observe condition of each 2 Tap the zinc rods lightly with a hammer If rod flakes apart when tapped install a new zinc plug A Zinc Plugs B En...

Page 38: ...B to 70 N m 52 lb ft 5 Install belt guard A Belt Guard B Mounting Cap Screw C Tensioner Arm RG22049 UN 29NOV12 Check Belt Wear Checking Engine Mounts Engine mounting is the responsibility of the vess...

Page 39: ...kcase Vent Filter Checking Closed Crankcase Vent System 1 Inspect hoses A B C and oil drain line D for kinks blockage or other damage 2 Inspect crankcase fitting E for damage and make sure it is not p...

Page 40: ...ent when air restriction indicator gauge shows vacuum of 625 mm 25 in H2O or when reset button has popped up if equipped Also replace element if it is torn or visibly dirty 3 Test air restriction indi...

Page 41: ...g base for cleanliness Clean as required NOTE Raised locators on fuel filter canister must be indexed properly with slots in mounting base for correct installation 6 Install new filter element onto mo...

Page 42: ...turn Remove ring with filter element E 6 Inspect filter mounting base for cleanliness Clean as required NOTE Raised locators on fuel filter canisters must be indexed properly with slots in mounting b...

Page 43: ...eplace tensioner assembly Checking Belt Wear The belt tensioner is designed to operate within the limit of arm movement provided by the cast stops A and B when correct belt length and geometry is used...

Page 44: ...earings need replacement see your John Deere dealer 2 Release tension on tension arm and remove drive tool 3 Put a mark A on swing arm of tensioner as shown 4 Measure 21 mm 0 83 in from A and put a ma...

Page 45: ...essure before removing completely IMPORTANT Air must be expelled from cooling system when system is refilled Loosen temperature sending unit fitting at rear of cylinder head or plug in thermostat hous...

Page 46: ...her John Deere coolant test strips or a COOLSCAN or COOLSCAN PLUS analysis If a COOLSCAN or COOLSCAN PLUS analysis is not available recharge the system per instructions printed on label of John Deere...

Page 47: ...ting additives in your coolant and whether more John Deere COOLANT CONDITIONER should be added COOLSCAN Or COOLSCAN PLUS For a more thorough evaluation of your coolant perform a COOLSCAN or COOLSCAN P...

Page 48: ...test for leaks Replace heat exchanger core as required 9 Remove and thoroughly clean water manifold heat exchanger housing if needed Install Heat Exchanger Core Thoroughly inspect condition of end cap...

Page 49: ...vider vertically with stamped note indicating This side up Core shown separated from cap for illustration purposes 5 Fasten rear end cap and core to tank with bolts and washers Tighten bolts to 24 3 N...

Page 50: ...val and RE18060 kit includes required replacement seals as well as end cap O rings 1 Close sea cocks and drain the sea water system 2 Loosen clamp A and remove air filter 3 Loosen clamps B remove moun...

Page 51: ...ube to push debris out 10 Flush the tubes with clean water making sure all tubes are cleared of debris Clean with brass rod and flush aftercooler core again if necessary to remove any remaining debris...

Page 52: ...urn it 180 and retest cap This will verify that the first measurement was accurate Test Cooling System NOTE Engine should be warmed up to test overall cooling system 1 Allow engine to cool then carefu...

Page 53: ...fer to FUEL SYSTEM SPECIFICATIONS in Specifications Section later in this manual for engine speed specifications RG13138 UN 07OCT03 Observe Tachometer Reading Checking Engine Electrical Ground Connect...

Page 54: ...l Turning Tool rotate engine flywheel in running direction clockwise RG13749 UN 11NOV04 Flywheel Housing Timing Holes A Timing Rotation Hole B Timing Pin Hole viewed from front until No 1 front cylind...

Page 55: ...and 4 intake valves A Front of Engine B No 1 Piston at TDC Compression Stroke C No 4 Piston at TDC Compression Stroke E Exhaust Valve I Intake Valve RG22378 UN 28JAN13 4 Cylinder Engine Valve Adjustm...

Page 56: ...n provided that the coolant is tested annually AND additives are replenished as needed by adding a supplemental coolant additive SCA If COOL GARD is not used the flushing interval is 2000 hours or 24...

Page 57: ...ng 8 Fill the cooling system with clean water Run the engine about 10 minutes to stir up possible rust or sediment 9 Stop engine pull off lower cooling system hose and remove heat exchanger or top tan...

Page 58: ...ng O ring E to the thermostat housing G and exhaust manifold 4 Remove cap screws F attaching thermostat housing to the exhaust manifold 5 Remove thermostat housing with gasket I Remove and disgard all...

Page 59: ...container when heating water Either may rupture if overheated 4 Suspend thermostats and a thermometer in a container of water 5 Stir the water as it heats Observe opening action of thermostat and comp...

Page 60: ...erature rotate crankshaft using either JDE83 or JDE81 1 Flywheel Turning Tool 5 Note dial indicator reading If runout exceeds specifications given below replace vibration damper Specification Vibratio...

Page 61: ...impeller must be installed in the same direction as removed Mark the impeller to ensure installation in proper direction of rotation if impeller is reused 4 Inspect impeller for damages such as tears...

Page 62: ...well and are not recommended to lubricate the impeller before installation 2 Lubricate impeller blades with a non petroleum based lubricant such as silicone or soapy water Install impeller using a twi...

Page 63: ...cessary order an impeller repair kit IMPORTANT If impeller has chunks of material missing the heat exchanger aftercooler marine gear oil cooler and any other circuit that are cooled by raw water shoul...

Page 64: ...ended by the manufacturer will terminate the warranty obligation to the purchaser In addition tampering with fuel system which alters emission related equipment on engines may result in fines or other...

Page 65: ...e the appropriate coolant solution See TS281 UN 23AUG88 High Pressure Fluids ENGINE COOLANT SPECIFICATIONS in Fuels Lubricants and Coolant Section for mixing of coolant ingredients before adding to co...

Page 66: ...MPORTANT Replace filter element after 10 cleanings See following blocks 2 Tap end of filter GENTLY on hard surface to dislodge loose dirt 3 Brush dirt side of filter GENTLY with soft bristle brush IMP...

Page 67: ...e without oiling it The filter will not function properly without being oiled with oil provided in kit RE504585 Do not use automatic transmission fluid motor oil diesel fuel or any type light weight s...

Page 68: ...OV99 Air Restriction Indicator Reset Button Replacing Air Cleaner Filter Element IMPORTANT Replace the element after 10 cleanings 1 Loosen clamp A and remove filter element 2 Install new filter elemen...

Page 69: ...need replacement see your John Deere dealer 1 Remove cap screws A and carefully remove belt guard from engine 2 Release tension on belt using a breaker bar and socket on tension arm and remove poly v...

Page 70: ...r performance of the power take off unit will be related to the care it is given Periodically check for any oil leaks that may occur TS1644 UN 22AUG95 Rotating Drivelines If the power take off does no...

Page 71: ...body from high pressure fluids If an accident occurs see a doctor immediately Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result Doctors unfamiliar...

Page 72: ...until splined shaft C is free from splined drive gear ID D 4 Clean all gasket material from both mating surfaces Install Sea Water Pump 1 Position a new gasket on water pump mounting flange Install s...

Page 73: ...r D by aligning key C to the pump shaft keyway 5 Install lock washer E and hex nut F finger tight and insure key is properly in place 6 Tighten hex nut to 68 N m 50 lb ft 7 Install sea water pump with...

Page 74: ...nuts E and remove sea water pump H 4 Clean sealing surfaces and inspect for defects Replace O ring G if necessary 5 Install sea water pump with O ring on studs F Install nuts E finger tight evenly on...

Page 75: ...are responding properly If the ECU detects a problem with the electronic control system a Diagnostic Trouble Code DTC specific to the failed system will be stored in the ECU s memory There are two typ...

Page 76: ...ic components from welding may cause permanent damage 1 Remove paint from the area to be welded and ground cable clamp location 2 Disconnect the negative battery cable s or open battery switch if equi...

Page 77: ...ft Position Sensor Connector 11 Low Pressure Fuel Pump Connector 12 Oil Pressure Sensor Connector 13 Fuel Pressure Sensor Connector 14 Water in Fuel Sensor Connector 15 Fuel Rail Pressure Sensor Conne...

Page 78: ...anel F Extension to Fly Bridge Panel G Audible Alarm G1 Alternator H External Alarm I Tachometer J Load K Voltmeter KST Starter Relay L Coolant Temp M Oil Pressure M1 Start Motor N Diagnostic Gauge N1...

Page 79: ...e Panel F Extension to Fly Bridge Panel G Audible Alarm G1 Alternator H External Alarm I Tachometer J Load K Voltmeter KST Starter Relay L Coolant Temp M Oil Pressure M1 Start Motor N Diagnostic Gauge...

Page 80: ...m Wheelhouse Panel R Stop Button Momentary S Start Button Momentary T Back Light Dimmer U Audible Alarm V External Alarm W Tachometer X Load Y Voltmeter Z Coolant Temp AA Oil Pressure AB Diagnostic Ga...

Page 81: ...5946 EXCITATION VOLTAGE 1 5475 ANALOG 6 INCREASE PRESSURE 02 01 03 J1 D3 J1 E3 P05 RAIL PRESSURE 5427 EXCITATION RETURN 1 J1 E2 J1 32 POSITION BLACK J2 48 POSITION BROWN J3 32 POSITION BLUE RETURN RE...

Page 82: ...ew of Rail Pressure Connector J1 32 Position Black J1 D3 Excitation Voltage 1 J1 D4 Return J1 E2 Excitation Return 1 J1 E3 Analog 6 J1 E4 Return J2 48 Position Brown J3 32 Position Blue P05 Fuel Rail...

Page 83: ...P Q R S T U V W X EXTERNAL SHUTDOWN 5941 5941 EXTERNAL DERATE 5939 5939 CONFIG SWITCH 5917 5917 C08 PWM THROTTLE 5981 5981 DROOP ISOC SWITCH 5937 5937 5050 5050 SENSOR EXCITATION 5V 5911 SWITCHED POWE...

Page 84: ...Coolant C08 N Configurable Output C08 O Configurable Switch C08 P Droop Isochronous Switch C08 Q External Derate Shut down Common C08 R PWM Throttle C08 S Air Filter Restriction C08 V Configurable Ou...

Page 85: ...NSOR RETURN 5814 C SENSOR RETURN 5714 S GND 5050 E CAN SHIELD 5020 F IGN 5012 G ACC 5412 J C09 L ANALOG THROTTLE 5915 M EXCITATION VOLTAGE 5V 5616 OVERRIDE SHUTDOWN RETURN 5714 P CAN LOW 5905 U CAN HI...

Page 86: ...r C09 L Analog Throttle C09 M Excitation Voltage 5 V C09 N Override Shutdown C09 P Override Shutdown Return C09 R Digital Throttle C09 S Sensor Return C09 T Resume Coast Bump Down C09 U CAN Low C09 V...

Page 87: ...C15 REMOTE ON OFF PLUG SE1 ENGINE START COMPONENTS 5002 5032 5032 C17 C12 12V OR 24V G1 M1 C14 ALT 12V START MOTOR 12V STARTER RELAY 12V OR 24V BAT S IGN 5050 SPG TVP 5082 BAT 5050 5412 BAT A WIRING...

Page 88: ...11 Diagnostic Connector C12 Transient Voltage Protection 12 V or 24 V C13 Starter Relay Coil Ground C14 Starter Relay Coil Power C15 Remote On Off C16 Battery C17 Single Point Ground G1 Alternator 12...

Page 89: ...050 J2 L2 5050 4 5L Engine 5022 J2 M4 A B C02 C 5412 SE2 FOCUS 14 ECU SE1 A B C07 C 5412 5412 1 3 2 MATING VIEW OF RAIL PRESSURE CONNECTOR 5050 5050 5052 5052 INCREASE PRESSURE 01 03 02 P01 MANIFOLD A...

Page 90: ...ation 5 V C05 05 Sensor Return C05 06 Exhaust Temperature D01 Water In Fuel Sensor J3 A2 Excitation Voltage 5 J3 B2 Excitation Return J3 C1 Analog 6 J3 C4 Analog 3 J3 F1 Analog 15 J3 F3 Return J3 G1 E...

Page 91: ...OTTLE 5981 5981 DROOP ISOC SWITCH 5937 5937 5050 5050 SENSOR EXCITATION 5V 5911 SWITCHED POWER 5012 SENSOR RETURN 5714 5050 STOP LAMP POWER 5012 SWITCH CONFIG COMMON 5012 EXT DERATE SHUT DN COMMON 571...

Page 92: ...C08 O Configurable Switch C08 P Droop Isochronous Switch C08 Q External Derate Shut down Common C08 R PWM Throttle C08 S Frequency Input C08 T Throttle Station Two Lamp Wait To Start Lamp C08 U Thrott...

Page 93: ...T 5422 D SE1 SENSOR RETURN 5814 C SENSOR RETURN 5714 S GND 5050 E CAN SHIELD 5020 F IGN 5012 G ACC 5412 J C09 L THROTTLE STATION ONE 5915 M EXCITATION VOLTAGE 5V 5616 OVERRIDE SHUTDOWN RETURN 5714 P C...

Page 94: ...essory C09 K Tachometer C09 L Throttle Station 1 C09 M Excitation Voltage 5 V C09 N Override Shutdown C09 P Override Shutdown Return C09 R Digital Throttle C09 S Sensor Return C09 T Resume Coast Bump...

Page 95: ...N OFF PLUG SE1 ENGINE START COMPONENTS 5002 5032 5032 C17 C12 12V OR 24V G1 M1 C14 ALT 12V START MOTOR 12V STARTER RELAY 12V OR 24V BAT S IGN 5050 SPG TVP 5082 BAT 5050 5412 BAT A WIRING SUPPLIED WITH...

Page 96: ...11 Diagnostic Connector C12 Transient Voltage Protection 12 V or 24 V C13 Starter Relay Coil Ground C14 Starter Relay Coil Power C15 Remote On Off C16 Battery C17 Single Point Ground G1 Alternator 12...

Page 97: ...XFER PUMP MOTOR CURRENT 03 J1 E2 5434 XFER PUMP STATUS INPUT 5V 04 A B B A J1 D4 5486 DRIVER 6 J3 F3 5448 J3 F4 5447 RETURN B C A B C J2 L2 5050 J2 L3 5050 J2 M2 5050 5050 J2 L1 5022 J2 L4 5022 J2 M1...

Page 98: ...RN 1 03 02 01 INCREASE PRESSURE J3 C3 5467 ANALOG 4 P04 OIL PRESSURE SENSOR CLEAN SIDE J3 H4 5416 EXCITATION VOLTAGE 2 03 02 01 INCREASE PRESSURE 5414 5416 J3 C2 5469 ANALOG 5 03 02 01 INCREASE PRESSU...

Page 99: ...5427 Excitation Return 1 5428 Analog 2 5431 Frequency Input 5436 Air Filter Restriction Switch 5456 Analog 15 5461 Analog 8 5467 Analog 4 5469 Analog 5 5473 Stop Lamp 5474 Excitation Return Delta Tem...

Page 100: ...BUMP UP 5955 5955 J2 E4 5923 5410 X BUMP ENABLE 5923 G IGN 5012 B SE1 SE1 FUSED UNSWITCHED PWR 5032 S SENSOR RETURN 5714 H WARNING LAMP 5916 32 POSITION BLUE LEFT HAND CAM CINCH 580 04 00 006 JD 57M8...

Page 101: ...J1 E1 5494 CYL 2 J1 B1 03 5495 CYL 3 J1 D1 04 5491 5491 J1 G1 11 12 5498 CYL 5 J1 F1 5499 CYL 6 J1 C1 09 5496 CYL 4 J1 G2 10 5497 J1 A1 J1 D3 5420 5020 5020 Y01 PCV 1 J1 H1 5424 DRIVER J1 H2 01 12V 0...

Page 102: ...fuel system Check fuel flow at supply pump or bleed fuel system Faulty injection pump or nozzles Consult authorized diesel repair station for repair or replacement Engine hard to start or will not sta...

Page 103: ...rmal engine temperature Defective thermostat Remove and check thermostat Defective temperature gauge or sender Check gauge sender and connections Lack of power Engine overloaded Reduce load Intake air...

Page 104: ...High oil consumption Crankcase oil too light Use proper viscosity oil Oil leaks Check for leaks in lines gaskets and drain plug Restricted crankcase vent tube Clean vent tube Defective turbocharger i...

Page 105: ...heck Stretched poly vee belt or defective belt tensioner Check automatic belt tensioner and check belts for stretching Replace as required Faulty sea raw water pump Check replace impeller pump Low eng...

Page 106: ...ction nozzles dirty See your authorized servicing dealer or engine distributor Injector tip deposits Use John Deere approved biodiesel fuel conditioners containing detergents Engine out of time See yo...

Page 107: ...s Clean and tighten connections Sulfated or worn out batteries See your authorized servicing dealer or engine distributor Stretched poly vee belt or defective belt tensioner Adjust belt tension or rep...

Page 108: ...flash a code number For example flash three times short pause flash two times long pause This example is code 32 4 The ECU begins the flashing sequence by flashing a code 32 this indicates the start o...

Page 109: ...performed according to the following procedure 1 Make sure all engine mechanical and other systems not related to the electronic control system are operating properly 2 Read and record diagnostic tro...

Page 110: ...e Moderately Low Contact Servicing Dealer 97 00 Water in Fuel Signal Continuously Detected Contact Servicing Dealer 97 03 Water in Fuel Signal Out of Range High Check Sensor and Wiring 97 04 Water in...

Page 111: ...02 44 Engine Position Sensor Signal Unreliable Check Sensor and Wiring 636 05 Camshaft Position Circuit Has High Resistance Check Sensor and Wiring 636 06 Camshaft Position Circuit Has Low Resistance...

Page 112: ...ector Wiring or Injector Solenoid 656 06 Injector Number 6 Circuit Has Low Resistance Check Injector Wiring or Injector Solenoid 656 13 Injector Number 6 Part Number Calibration Fault Contact Servicin...

Page 113: ...quested Torque Curve Signal Unreliable Contact Servicing Dealer 156 9 31 47 Engine in Derate Condition Check Fault Codes 200 0 13 Security Violation Contact Servicing Dealer 350 9 03 Sensor Supply Num...

Page 114: ...ntrol Unit ECU is the component LEAST likely to fail Suggestions for diagnosing intermittent faults If the problem is intermittent try to reproduce the operating conditions that were present when the...

Page 115: ...tilities is highlighted press Enter to activate the utilities function RG13237 UN 22OCT03 Select Utilities 4 Scroll to the Software Version Press Enter to view the software version Press the menu butt...

Page 116: ...ains connectors for station select engine sync engine sync in and out power and starting circuit wiring for the instrument panel wheelhouse analog throttle and CAN bus connection A Wheelhouse Station...

Page 117: ...han six 6 months MUST have long term storage preparation See PREPARING ENGINE FOR LONG TERM STORAGE later in this section 5 Long term storage includes the use of a stabilized rust preventive oil to pr...

Page 118: ...r it is recommended that the cooling system be drained flushed and refilled Refill with appropriate coolant See RECOMMENDED ENGINE COOLANT in Fuels Lubricants and Coolant Section and ADDING COOLANT in...

Page 119: ...rication and Maintenance Daily Section 5 Open sea water valve and prime the sea water system 6 Open fuel valve fill fuel filter water separator with clean fuel and bleed the fuel system See BLEEDING T...

Page 120: ...ted rpm 35 kPa psi 436 63 Oil Pressure at Low Idle 800 rpm kPa psi 213 31 Lubrication System Generator Applications Oil Pressure at Rated rpm 35 kPa psi 290 42 378 55 Cooling System Liquid pressurized...

Page 121: ......

Page 122: ...4420 14th Ave NW Seattle WA 98107 Tel 206 789 3880 1 800 762 0165 www northern lights com Northern Lights and Lugger are registered trademarks of Northern Lights Inc 2013 All rights reserved Litho USA...

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