Northern Industrial ST 80 i Operating Manual Download Page 6

Northern Industrial Welding 

 

 

 

Operating Instructions and Parts Manual 

ST80i 

connections are a hazard, so secure 
the ground lead before welding.   
-Wear dry protective apparel: coat, 
shirt, gloves and insulated footwear. 
-Insulate yourself from the work piece. 
Avoid contacting the work piece or 
ground. 
- Do not attempt to repair or maintain 
the welder while the power is on. 
-Inspect all cables and cords for any 
exposed wire and replace 
immediately. 
-Use recommended replacement 
cables and cords. 
-Always attach ground clamp to the 
work piece work table as close to the 
weld area as possible. 
-Do not touch the electrode and the 
ground or grounded work piece at the 
same time. 
-Do not use a welder to thaw frozen 
pipes. 

  

 

Fumes and Gases 

 

-Fumes emitted from the 
welding process displace 
clean air and can result in  

injury or death. 
-Do not breathe in fumes emitted by  
 
the welding process. Make sure your 
breathing air is clean and safe. 
-Work only in a well-ventilated area or 
use a ventilation device to remove 
welding fumes from the environment 
where you will be working. 
-Do not weld on coated materials 
(galvanized, cadmium plated or 
containing zinc, mercury or barium).  
They will emit harmful fumes that are 
dangerous to breathe. If necessary 
use a ventilator, respirator with air 
supply or remove the coating from the 
material in the weld area.   
-The fumes emitted from some 
metals when heated are extremely 

toxic. Refer to the material safety 
data sheet for the manufacturer’s 
instructions.  
-Do not weld near materials that will 
emit toxic fumes when heated. 
Vapors from cleaners, sprays and 
degreasers can be highly toxic when 
heated. 

UV and IR Arc Rays 

 

The welding arc 
produces ultraviolet (UV) 
and infrared (IR) rays 

that can cause injury to your eyes 
and skin. Do not look at the welding 
arc without proper eye protection.  
-Always use a helmet that covers 
your full face from the neck to top of 
head and to the back of each ear. 
-Use a lens that meets ANSI 
standards and safety glasses. For 
welders under 160 Amps output, use 
a shade 10 lens; for above 160 Amps, 
use a shade 12. Refer to the ANSI 
standard Z87.1 for more information. 
-Cover all bare skin areas exposed to 
the arc with protective clothing and 
shoes. Flame-retardant cloth or 
leather shirts, coats, pants or  
 
coveralls are available for protection. 
-Use screens or other barriers to 
protect other people from the arc rays 
emitted from your welding. 
-Warn people in your welding area 
when you are going to strike an arc 
so they can protect themselves.   

Fire Hazards 

 

Do not weld on containers 
or pipes that contain or 
have had flammable, 

gaseous or liquid        combustibles in 
them. Welding creates sparks and 
heat that can ignite flammable and  
 

Summary of Contents for ST 80 i

Page 1: ...67 L 23 5 7 1 0 18...

Page 2: ...10 120V 60HZ 20 amp time delayed fuse or circuit breaker is recommended Overload protection An ideal stick unit to weld all sorts of carbon steel stainless steel and DIY jobs Tig torch option availabl...

Page 3: ...he machine is overloaded working and the internal temperature is too high The machine will turn off automatically but the fan will still be working When the internal temperature is decreased the machi...

Page 4: ...ode is clamped in the electrode holder for welding Output Connector This is the connector for grounding cable when STICK welding When this machine is used for TIG welding this connector is for the TIG...

Page 5: ...output cable electrode or any part of the system is wet Do not immerse them in water These components and the welder must be completely dry before attempting to use it Follow the instructions in this...

Page 6: ...tilator respirator with air supply or remove the coating from the material in the weld area The fumes emitted from some metals when heated are extremely toxic Refer to the material safety data sheet f...

Page 7: ...g Debris Welding creates hot sparks that can cause injury Chipping slag off welds creates flying debris Wear protective apparel at all times ANSI approved safety glasses or shield welder s hat and ear...

Page 8: ...when connecting your welder s power cord to a properly grounded 120Vac 60Hz single phase 20 amp power source 2 Extension cord During normal use an extension cord is not necessary It is strongly recom...

Page 9: ...trength Used for out of position and tacking 6 Selecting the proper electrode There is no golden rule that determine the exact rod or heat setting required for every situation The type and thickness o...

Page 10: ...t your practice welds are of good appearance and free of slag or gas inclusions 2 1 Holding the electrode The best way to grip the electrode holder is the way that feels most comfortable to you To Pos...

Page 11: ...tion 2 4 Welding position Flat position is the easiest of the welding positions and is most commonly used It is best if you can weld in the flat position if at all possible as good results are easier...

Page 12: ...hands or exposed portions of the body Wear goggles or eye glasses with side shields and protect the hands and other exposed parts of the body with protective garments or if possible work with a shiel...

Page 13: ...or is on Using over the rated duty cycle Will automatically recover when the temperature lowers 2 The adjustment knob on the front panel didn t work Potentiometer broken current regulation Replace the...

Page 14: ...uirement Socket loosen 5 Electrode Holder and Cable getting hot polar sockets becoming hot High resistance between the electrode holder and the cable Remove the oxide coating and tighten it Resume pow...

Page 15: ...return it to the place of purchase and it will be replaced free of charge Incidental or consequential damages are excluded from this warranty Repair Parts List Reference number Description Part number...

Page 16: ...nsformer fixed board 1 1 02 01 0750 1 18 Fan wiring harness ROHS 1 2 07 02 0614 1 19 Plastic back panel 2 05 05 702 1 20 Powerline with plug RoHS 2 03 05 133 1 21 Wave switch ROHS 2 07 80 213 1 Other...

Page 17: ...0 3000 Fax 617 770 0700 www nfpa org OSHA Standard 29 CFR Part 1910 Subpart Q WELDING CUTTING AND BRAZING obtainable from your state OSHA office or from U S Dept of Labor OSHA Office of Public Affairs...

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