Northern Industrial ST 80 i Operating Manual Download Page 5

Northern Industrial Welding 

 

 

 

Operating Instructions and Parts Manual 

ST80i 

General Safety Information  

1.1 Your Welding Environment 

-Keep the environment you will be 
welding in free from flammable 
materials. 
-Always keep a fire extinguisher 
accessible to your welding 
environment. 
-Always have a qualified person 
install and operate this equipment. 
-Make sure the area is clean, dry and 
ventilated. Do not operate the welder 
in humid, wet or poorly ventilated 
areas. 
-Always have your welder maintained 
by a qualified technician in 
accordance with local, state and 
national codes.            
-Always be aware of your work 
environment. Be sure to keep other 
people, especially children, away 
from you while welding.  
-Keep harmful arc rays shielded from 
the view of others. 
-Mount the welder on a secure bench 
or cart that will keep the welder 
secure and prevent it from tipping 
over or falling. 

1.2 Your Welder’s Condition 

-Check all cables, power cord and 
welding cable to be sure the 
insulation is not damaged. Always 
replace or repair damaged 
components before using the welder. 
-Check all components to ensure they 
are clean and in good operating 
condition before use. 

1.3 Use of Your Welder 

 

Do not operate the welder if the 
output cable, electrode, or any part  
of the system is wet. Do not immerse 
them in water. These components 
and the welder must be completely 
dry before attempting to use it. 
 

-Follow the instructions in this manual. 
-Keep welder in the off position when 
not in use. 
-Connect ground lead as close to the 
area being welded as possible to 
ensure a good ground. 
-Do not allow any body part to come 
in contact with the electrode if you are 
in contact with the material being 
welded, ground or electrode from 
another welder. 
-Do not weld if you are in an awkward 
position. Always have a secure 
stance while welding to prevent 
accidents. Wear a safety harness if 
working above ground. 
-Do not drape cables over or around 
your body. 
-Wear a full coverage helmet with 
shade (see ANSI Z87.1 safety 
standard) and safety glasses while 
welding. 
-Wear proper gloves and protective 
clothing to prevent your skin from 
being exposed to hot metals, UV and 
IR rays. 
-Do not overuse or overheat your 
welder. Allow proper cooling time 
between duty cycles. 
-Always use this welder in the rated 
duty cycle to prevent excessive heat 
and failure. 

1.4 Specific Areas of Danger, Caution or 
Warning

 

 

Electrical Shock 

 

Electric arc welders can 
produce a shock that 
can cause injury or 

death. Touching electrically live parts 
can cause fatal shocks and severe 
burns. While welding, all metal 
components connected to the unit are 
electrically hot. Poor ground 

Summary of Contents for ST 80 i

Page 1: ...67 L 23 5 7 1 0 18...

Page 2: ...10 120V 60HZ 20 amp time delayed fuse or circuit breaker is recommended Overload protection An ideal stick unit to weld all sorts of carbon steel stainless steel and DIY jobs Tig torch option availabl...

Page 3: ...he machine is overloaded working and the internal temperature is too high The machine will turn off automatically but the fan will still be working When the internal temperature is decreased the machi...

Page 4: ...ode is clamped in the electrode holder for welding Output Connector This is the connector for grounding cable when STICK welding When this machine is used for TIG welding this connector is for the TIG...

Page 5: ...output cable electrode or any part of the system is wet Do not immerse them in water These components and the welder must be completely dry before attempting to use it Follow the instructions in this...

Page 6: ...tilator respirator with air supply or remove the coating from the material in the weld area The fumes emitted from some metals when heated are extremely toxic Refer to the material safety data sheet f...

Page 7: ...g Debris Welding creates hot sparks that can cause injury Chipping slag off welds creates flying debris Wear protective apparel at all times ANSI approved safety glasses or shield welder s hat and ear...

Page 8: ...when connecting your welder s power cord to a properly grounded 120Vac 60Hz single phase 20 amp power source 2 Extension cord During normal use an extension cord is not necessary It is strongly recom...

Page 9: ...trength Used for out of position and tacking 6 Selecting the proper electrode There is no golden rule that determine the exact rod or heat setting required for every situation The type and thickness o...

Page 10: ...t your practice welds are of good appearance and free of slag or gas inclusions 2 1 Holding the electrode The best way to grip the electrode holder is the way that feels most comfortable to you To Pos...

Page 11: ...tion 2 4 Welding position Flat position is the easiest of the welding positions and is most commonly used It is best if you can weld in the flat position if at all possible as good results are easier...

Page 12: ...hands or exposed portions of the body Wear goggles or eye glasses with side shields and protect the hands and other exposed parts of the body with protective garments or if possible work with a shiel...

Page 13: ...or is on Using over the rated duty cycle Will automatically recover when the temperature lowers 2 The adjustment knob on the front panel didn t work Potentiometer broken current regulation Replace the...

Page 14: ...uirement Socket loosen 5 Electrode Holder and Cable getting hot polar sockets becoming hot High resistance between the electrode holder and the cable Remove the oxide coating and tighten it Resume pow...

Page 15: ...return it to the place of purchase and it will be replaced free of charge Incidental or consequential damages are excluded from this warranty Repair Parts List Reference number Description Part number...

Page 16: ...nsformer fixed board 1 1 02 01 0750 1 18 Fan wiring harness ROHS 1 2 07 02 0614 1 19 Plastic back panel 2 05 05 702 1 20 Powerline with plug RoHS 2 03 05 133 1 21 Wave switch ROHS 2 07 80 213 1 Other...

Page 17: ...0 3000 Fax 617 770 0700 www nfpa org OSHA Standard 29 CFR Part 1910 Subpart Q WELDING CUTTING AND BRAZING obtainable from your state OSHA office or from U S Dept of Labor OSHA Office of Public Affairs...

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