Northern Industrial ST 80 i Operating Manual Download Page 11

Northern Industrial Welding 

 

 

 

10 

Operating Instructions and Parts Manual 

ST80i 

A good arc is accompanied by a crisp, 
cracking sound. The sound is similar 
to that made by eggs frying. To lay a 
weld bead, only 2 movements are 
required; downward and in the 
direction the wel

d is to be 

laid, as in 

following figure: 

 

 

2.3 Types of weld bead 

The following paragraphs discuss the 
most commonly used arc welding 
beads.  

The stringer bead 

Formed by 

traveling with the electrode in a 
straight line while keeping it centered 
over the weld joint.

  

 

The weave bead

 

Used when you 

want to deposit metal over a wider 
space than would be possible with a              
stringer bead. It is made by weaving 
from side to side while moving with 
the electrode. It is best to hesitate  
momentarily at each side before 
weaving back the other way to 
improve penetration.

 

  

2.4 Welding position 

Flat position

 is the easiest of the 

welding positions and is most 
commonly used. It is best if you can 
weld in the flat position if at all 
possible as good results are easier to 
achieve. 

 

The horizontal position

 

is 

performed very much the same as 
the flat weld except that the angle is 
different such that the electrode, and 
therefore the arc force, is directed 
more toward the metal above the 
weld joint. This more direct angle 
helps prevent the weld puddle from 
running downward while still allowing 
slow enough travel speed to achieve 
good penetration. A good starting 
point for your electrode angle is about 
30 degrees DOWN from being 
perpendicular to the work piece. 
 

 

2.5 Judge a good weld bead 

When the trick of establishing and 
holding an arc has been learned, the 
next step is learning how to run a  
good bead. The first attempts in 
practice will probably fall short of 
acceptable weld beads. Too long of 
an arc will be held or the travel speed 
will vary from slow to fast (see 
following) 

Summary of Contents for ST 80 i

Page 1: ...67 L 23 5 7 1 0 18...

Page 2: ...10 120V 60HZ 20 amp time delayed fuse or circuit breaker is recommended Overload protection An ideal stick unit to weld all sorts of carbon steel stainless steel and DIY jobs Tig torch option availabl...

Page 3: ...he machine is overloaded working and the internal temperature is too high The machine will turn off automatically but the fan will still be working When the internal temperature is decreased the machi...

Page 4: ...ode is clamped in the electrode holder for welding Output Connector This is the connector for grounding cable when STICK welding When this machine is used for TIG welding this connector is for the TIG...

Page 5: ...output cable electrode or any part of the system is wet Do not immerse them in water These components and the welder must be completely dry before attempting to use it Follow the instructions in this...

Page 6: ...tilator respirator with air supply or remove the coating from the material in the weld area The fumes emitted from some metals when heated are extremely toxic Refer to the material safety data sheet f...

Page 7: ...g Debris Welding creates hot sparks that can cause injury Chipping slag off welds creates flying debris Wear protective apparel at all times ANSI approved safety glasses or shield welder s hat and ear...

Page 8: ...when connecting your welder s power cord to a properly grounded 120Vac 60Hz single phase 20 amp power source 2 Extension cord During normal use an extension cord is not necessary It is strongly recom...

Page 9: ...trength Used for out of position and tacking 6 Selecting the proper electrode There is no golden rule that determine the exact rod or heat setting required for every situation The type and thickness o...

Page 10: ...t your practice welds are of good appearance and free of slag or gas inclusions 2 1 Holding the electrode The best way to grip the electrode holder is the way that feels most comfortable to you To Pos...

Page 11: ...tion 2 4 Welding position Flat position is the easiest of the welding positions and is most commonly used It is best if you can weld in the flat position if at all possible as good results are easier...

Page 12: ...hands or exposed portions of the body Wear goggles or eye glasses with side shields and protect the hands and other exposed parts of the body with protective garments or if possible work with a shiel...

Page 13: ...or is on Using over the rated duty cycle Will automatically recover when the temperature lowers 2 The adjustment knob on the front panel didn t work Potentiometer broken current regulation Replace the...

Page 14: ...uirement Socket loosen 5 Electrode Holder and Cable getting hot polar sockets becoming hot High resistance between the electrode holder and the cable Remove the oxide coating and tighten it Resume pow...

Page 15: ...return it to the place of purchase and it will be replaced free of charge Incidental or consequential damages are excluded from this warranty Repair Parts List Reference number Description Part number...

Page 16: ...nsformer fixed board 1 1 02 01 0750 1 18 Fan wiring harness ROHS 1 2 07 02 0614 1 19 Plastic back panel 2 05 05 702 1 20 Powerline with plug RoHS 2 03 05 133 1 21 Wave switch ROHS 2 07 80 213 1 Other...

Page 17: ...0 3000 Fax 617 770 0700 www nfpa org OSHA Standard 29 CFR Part 1910 Subpart Q WELDING CUTTING AND BRAZING obtainable from your state OSHA office or from U S Dept of Labor OSHA Office of Public Affairs...

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