Nortek R8GE Series Installation Instructions Manual Download Page 13

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3. Determine the maximum deviation:

EXAMPLE

From the values given in step 1, the BC voltage (460V) is 

the greatest difference in value from the average:

460 - 454 = 6

454 - 451 = 3

454 - 453 = 1

4. Determine percent of voltage 

imbalance by using the results from 

steps 2 & 3 in the following equation.

6

454

100 x

= 1.32%

EXAMPLE

max voltage deviation

from average voltage

= 100 x

average voltage

% Voltage Imbalance

The amount of phase imbalance (1.32%) is satisfactory since 

the amount is lower than the maximum allowable 2%. Please 

contact your local electric utility company if your voltage 

imbalance is more than 2%.

Grounding

 WARNING:

The unit cabinet must have an uninterrupted or 

unbroken electrical ground to minimize personal 

injury if an electrical fault should occur. Do not use 

gas piping as an electrical ground!

This unit must be electrically grounded in accordance with 

local codes or, in the absence of local codes, with the National 

Electrical Code (ANSI/NFPA 70) or the CSA C22.1 Electrical 

Code. Use the grounding lug provided in the control box for 

grounding the unit.

Thermostat / Low Voltage Connections

•  The R8GE unit is designed to operate from a 24 VAC Class 

II control circuit. The control circuit wiring must comply with 

the current provisions of the NEC (ANSI/NFPA 70) and 

with applicable local codes having jurisdiction. Thermostat 

connections should be made in accordance with the 

instructions supplied with the thermostat and the indoor 

equipment.

•  The low voltage wires must be properly connected. Route 24V 

control wires through the sealing grommet near the power 

entrance. Recommended wire gauge and wire lengths for 

typical thermostat connections are listed in 

Table 5 (page 

12)

.

•  Several thermostat options are available depending on the 

accessories installed with the unit. Select a thermostat that 

operates in conjunction with the installed accessories.

•  The thermostat should be mounted about 5 feet above the 

floor on an inside wall. DO NOT install the thermostat on 

an outside wall or any other location where its operation 

may be adversely affected by radiant heat from fireplaces, 

sunlight, or lighting fixtures, and convective heat from warm 

air registers or electrical appliances. Refer to the thermostat 

manufacturer’s instruction sheet for detailed mounting 

information.

Checking Heat Anticipator Settings

•  Add the current draw of the system components.

OR

• Measure the current flow on the thermostat 

R

-

W

 circuit 

after the circulating blower motor has started. Set the heat 

anticipator according to the thermostat manufacturer’s 

instructions for heat anticipator settings.

Blower Speed

The blower speed is preset at the factory for operation at the 

same speed for heating and cooling. These factory settings 

are listed in 

Table 10 (page 22)

. For optimum system 

performance and comfort, it may be necessary to change the 

factory set speed.

 CAUTION:

To avoid personal injury or property damage, make 

sure the motor leads do not come into contact with 

any uninsulated metal components of the unit.

1. Shut off all electrical power to the unit and remove the blower 

panel. Locate the orange, red and blue wires terminated to 

the blower motor. 

NOTE: 

The orange wire controls cooling 

operation while the red wire controls heating operation. The 

blue wire controls fan-only operation.

2. Verify the required speed from the airflow data found in Table 

10. Place appropriate wire on the correct motor speed tap 

for the required airflow point.

3. The integrated furnace control can be set to a 2 or 3 speed 

mode. When a 

G

 only call is received from the thermostat 

(indicating a continuous fan mode), the blower will run the 

heating speed when the 

2-SPD

 mode is selected using the 

jumper on the control board (factory setting). When 

3-SPD

 

mode is selected, the fan only speed may be different than 

the heating or cooling speed. If no jumper is present, the 

control defaults to the 

2-SPD

 mode of operation. A call for 

heating or cooling takes priority over fan only mode

Optional Humidistat

An optional humidistat may be installed in the return air duct 

for humidity control (when needed), maximum system capacity 

and energy efficiency. The humidistat senses when humidity 

in the return air stream is above a preset level and sends a 

signal to the motor to reduce airflow. This allows more moisture 

to be removed until the humidity level drops.

NOTE: 

The packaged heat pump unit is pre-programmed for 

humidistat operation. Remove the jumper connector between 

the two terminals marked 

HUM

 on the variable speed board.

Install the humidistat in the return air duct as directed in the 

installation instructions included with the kit. Wire the humidistat 

through the low-voltage wire entrance in the packaged heat 

pump unit to the quick-connect terminals (marked 

HUM)

 Wire 

the humidistat to open on rise in humidity.

 CAUTION:

To avoid personal injury or property damage, make 

certain that the motor leads cannot come into contact 

with any uninsulated metal components of the unit.

Check all factory wiring to the units wiring diagram. Inspect the 

factory wiring connections to be sure none loosened during 

shipping or installation.

Summary of Contents for R8GE Series

Page 1: ...call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Nepasentreposerniutiliserdel essencenid autres vapeursouliquidesinflamma...

Page 2: ...P Propane Gas Conversion 15 START UP ADJUSTMENTS 16 Pre Start Check List 16 Start Up Procedure 16 Air Circulation 16 System Cooling 16 System Heating 16 Verifying Adjusting Temperature Rise 16 Verifyi...

Page 3: ...brancher S assurer de les raccorder correctement S assurer que l appareil fonctionne ad quatement apr s l entretien WARNING TheseunitsarefullychargedwithR 410Arefrigerant andreadyforinstallation When...

Page 4: ...d the air vent intake terminal See page 8 Combustionproductsmustbedischargedoutdoors Connect this unit to an approved vent system only as specified on page 8 Never test for gas leaks with an open flam...

Page 5: ...nt Clearance in accordance with local installation codes the requirements of the gas supplier and the manufacturer s installation instructions D gaugement conforme aux codes d installation locaux aux...

Page 6: ...s suivies pour chacun des appareils raccord s au syst me de ventilationaumomentdesamiseenmarche celapeut entra ner une intoxication au monoxyde de carbone ou la mort Les tapessuivantesdoivent tresuivi...

Page 7: ...als Carbon tetrachloride Halogen type refrigerants Cleaning solvents Cements glues paint removers varnishes etc Hydrochloric acid Masonry acid washing materials Plumbing Stack Venting Requirements Thi...

Page 8: ...ing operation If a combination of indoor and outdoor air is used the ducts and damper system must be designed so that the return air supply to the furnace is equal to the return air supply under norma...

Page 9: ...tbelocatedaccordingtolocalbuilding codes or ordinances and these requirements The roof must be capable of handling the weight of the unit For unit weights see Table 9 page 21 Reinforce the roof if nec...

Page 10: ...ove access panel screws from return air panel Hint Loosen the unit s top panel screws near the top edge of the access panel The access panel was designed to be captured underneath the top panel 2 Remo...

Page 11: ...iring methods must be acceptable to authority having jurisdiction Useonlycopperwireforthelinevoltagepowersupplytothis unit See Table 4 page 12 Use proper code agency listed conduit and a conduit conne...

Page 12: ...225 110 Table 5 Thermostat Wire Gauge Table 3 Electrical Data MODEL NUMBER HEATING INPUT BTUH NOMINAL ELECTRICAL SUPPLY VOLTAGE RANGE COMPRESSOR FAN AMPS BLOWER MOTOR AMPS MINIMUM CIRCUIT AMPACITY MAX...

Page 13: ...lating blower motor has started Set the heat anticipator according to the thermostat manufacturer s instructions for heat anticipator settings Blower Speed The blower speed is preset at the factory fo...

Page 14: ...tbrush If any bubbling is observed the connection is not sealed adequately and must be retightened Repeat the tightening and soap check process until bubbling ceases GAS SUPPLY PIPING WARNING FIRE OR...

Page 15: ...e carbon monoxide poisoning personal injury or death Conversion of this equipment to LP Propane gas must be made by qualified service personnel using approved factory parts Conversion to LP can be acc...

Page 16: ...andverifythecompressor fan and indoor blower energize 2 Feel the air being circulated by the indoor blower and verify that it is cooler than ambient temperature Listen for any unusual noises If unusua...

Page 17: ...operates for more thanfourminuteswithnoreturnair setthethermostatbelow room temperature shut off power to the unit and replace the over temperature limit control Verifying Burner Operation WARNING Un...

Page 18: ...ignition the furnace control is locked and the red LED will blink 4 times repetitively The thermostat must be opened for at least ten seconds to reset the furnace control after a lock out Otherwise t...

Page 19: ...e unit 4 Turn the gas control knob to the OFF position See Figure 10 page 24 for gas valve shut off instructions 5 Disconnect the wires from the gas valve ignitor and flame sensor CAUTION Use care whe...

Page 20: ...ustion blower will continue to operate if the flame roll out control opens Flame Sensor Proves that flame has carried over from the ignitor to the right most burner If no flame is sensed the unit will...

Page 21: ...al Supply Duct Opening Horizontal Return Duct Opening 4 0 1 75 9 75 24 75 16 0 Condensing Coil 13 5 16 0 16 0 C 13 5 Figure 9 R8GE Dimensions Table 9 Center of Gravity Unit Shipping Weights Model Numb...

Page 22: ...62 1113 66 T3 1788 41 1740 42 1692 44 1633 45 1574 47 1511 49 1449 51 1389 53 T4 1788 41 1740 42 1692 44 1633 45 1574 47 1511 49 1449 51 1389 53 T5 2015 37 1970 37 1915 39 1870 39 1805 41 1740 42 168...

Page 23: ...E REVOLUTION SECONDS CUBIC FEET PER REVOLUTION OF GAS METER 1 5 10 10 360 1 800 3 600 12 300 1 500 3 000 14 257 1 286 2 571 16 225 1 125 2 250 18 200 1 000 2 000 20 180 900 1 800 22 164 818 1 636 24 1...

Page 24: ...utili sant le t l phone d un voisin A d faut de la compagnie du gaz avertir le service des pompiers C Enfoncer ou faire tourner le robinet gaz la main seulement Nejamaisutiliserd outils S iln estpaspo...

Page 25: ...SE FLAME OR GAS RELAY SHORTED PRESURE SWITCH STUCK OPEN WITH INDUCER ON PRESURE SWITCH STUCK CLOSED WITH INDUCER OFF WIRING DIAGRAM FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE 10076210 05 15 FLAME ST...

Page 26: ...NGE BLUE RED GREEN YELLOW RED RED ORANGE WHITE WHITE BLUE YELLOW BLACK GREY GREEN BLACK BLACK GREEN WHITE YELLOW RED WHITE BLACK YELLOW 460 Volt Three Phase 60Hz 3 If any of the original wire as suppl...

Page 27: ...EFRIGERANT WHEN BELOW CURVE R8GE X36C X48C X60C Charging Chart Cooling Figure 13 Charging Chart for 3 Ton Units 3 5 TON MODELS 4 TON MODEL 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 5...

Page 28: ...Has the owner s information been reviewed with the customer YES NO Has the Literature Package been left with the unit YES NO ELECTRICAL SYSTEM Electrical connections tight YES NO Line voltage polarity...

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