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4

thoroughly understand the instructions provided with the 

equipment prior to performing the installation and operational 

checkout of the equipment.

•  Never test for gas leaks with an open flame. Use a 

commercially available soap solution to check all connections. 
See 

page 15

.

•  Installation of equipment may require brazing operations. 

Installer must comply with safety codes and wear appropriate 

safety equipment (safety glasses, work gloves, fire 

extinguisher, etc.) when performing brazing operations.

•  This equipment is 

NOT

 to be used for temporary heating of 

buildings or structures under construction.

•  Use caution when handling this appliance or removing 

components. Personal injury can occur from sharp metal 

edges present in all sheet metal constructed equipment.

•  Follow all precautions in the literature, on tags, and on 

labels provided with the equipment. Read and thoroughly 

understand the instructions provided with the equipment 

prior to performing the installation and operational checkout 

of the equipment.

•  The installer should become familiar with the units wiring 

diagram before making any electrical connections to the unit. 
See 

Figure 13 (page 28)

Figure 14 (page 29)

, or the 

unit wiring label.

REQUIREMENTS & CODES

•  This equipment must be installed in accordance with 

instructions outlined in this manual, all applicable local 

building codes, and the current revision of the National 

Fuel Gas Code (NFPA54/ANSI Z223.1) or the Natural Gas 

and Propane Installation Code, CAN/CGA B149.1.

•  All electrical wiring must be completed in accordance with 

local, state and national codes and regulations and with the 

National Electric Code (ANSI/NFPA 70) or in Canada the 

Canadian Electric Code Part 1 CSA C.22.1.

•  The installer must comply with all local codes and regulations 

which govern the installation of this type of equipment. 

Local codes and regulations take precedence over any 

recommendations contained in these instructions. Consult 

local building codes and the National Electrical Code (ANSI 

CI) for special installation requirements.

•  This equipment contains liquid and gaseous refrigerant 

under high pressure. Installation or servicing should only be 

performed by qualified trained personnel thoroughly familiar 

with this type equipment.

•  Air Ducts must be installed in accordance with the standards 

of the National Fire Protection Association “Standards for 

Installation of Air Conditioning and Ventilation Systems” 

(NFPA 90A), “Standard for Installation of Residence Type 

Warm Air Heating and Air Conditioning Systems” (NFPA 

90B), these instructions, and all applicable local codes.

•  Install this unit only in a location and position as specified on 

page 7

. This unit is designed only for outdoor installations 

and should be located with consideration of minimizing the 

length of the supply and return ducts. Consideration should 

also be given to the accessibility of fuel, electric power, 

service access, noise, and shade.

• Consult 

Table 9 (page 24)

, and the rating plate for the 

proper circulating air flow and temperature rise. It is important 

that the duct system be designed to provide the correct flow 

rates and external pressure rise. An improperly designed 

duct system can result in nuisance shutdowns, and comfort 

or noise issues.

•  This unit is designed for outdoor installations only and should 

be located in a position as shown on 

page 5

.

•  Use only with the type of gas approved for this unit. Refer 

to the unit rating plate.

•  Provide adequate combustion and ventilation air to the unit. 

See 

page 6

 and 

page 7

.

•  Provide adequate clearances around the combustion air 

intake louvers. See 

Figure 1 (page 5)

.

•  Combustion products must be discharged outdoors. Connect 

this unit to an approved vent system only, as specified on 

page 7

.

•  Additional codes listed below are for reference purposes 

only and do not necessarily have jurisdiction over local or 

state codes. Local codes and regulations take precedence 

over any recommendations contained in these instructions. 

Always consult with local authorities before installing any 

gas appliance.

Combustion & Ventilation Air

•  US: National Fuel Gas Code (NFGC), Air for Combustion 

and Ventilation

•  CANADA: Natural Gas and Propane Installation Codes 

(NSCNGPIC), Venting Systems and Air Supply for Appliances

Duct Systems

•  US and CANADA: Air Conditioning Contractors Association 

(ACCA) Manual D, Sheet Metal and Air Conditioning 

Contractors National Association (SMACNA), or American 

Society of Heating, Refrigeration, and Air Conditioning 

Engineers (ASHRAE) Fundamentals Handbook

Electrical Connections

•  US: National Electrical Code (NEC) ANSI/NFPA 70

•  CANADA: Canadian Electrical Code CSA C22.1

Gas Piping & Gas Pipe Pressure Testing

•  US: NFGC and National Plumbing Codes

•  CANADA: NSCNGPIC

General Installation

•  US: Current edition of the NFGC and the NFPA 90B. For 

copies, contact the National Fire Protection Association Inc., 

Batterymarch Park, Quincy, MA 02269; or American Gas 

Association, 400 N. Capitol, N.W., Washington DC 20001 

or www.NFPA.org

•  CANADA: NSCNGPIC. For a copy, contact Standard Sales, 

CSA International, 178 Rexdale Boulevard, Etobicoke 

(Toronto), Ontario, M9W 1R3 Canada

Safety

•  US: (NFGC) NFPA 54–1999/ANSI Z223.1 and the Installation 

Standards, Warm Air Heating and Air Conditioning Systems 

ANSI/NFPA 90B.

•  CANADA: CAN/CGA-B149.1 and .2–M00 National Standard 

of Canada. (NSCNGPIC)

Summary of Contents for R6GF Series

Page 1: ...plier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Ne pas entreposer ni utiliser de l essence ni d autres vapeurs ou...

Page 2: ...ion 17 System Cooling 17 System Heating 17 Verifying Adjusting Temperature Rise 17 Verifying Adjusting Firing Rate 18 Verifying Over Temperature Limit Control Operation 18 Verifying Burner Operation 1...

Page 3: ...g is required If repairs make it necessary for evacuationandcharging itshouldonlybeattempted by qualified trained personnel thoroughly familiar with this equipment Some local codes require licensed in...

Page 4: ...ctions and all applicable local codes Install this unit only in a location and position as specified on page 7 This unit is designed only for outdoor installations and should be located with considera...

Page 5: ...D gaugement conforme aux codes d installation locaux aux exigences du fournisseur de gaz et aux instructions d installation du fabricant Aclearanceofatleast36inchesfromthebloweraccesspanel andfromthe...

Page 6: ...nt pas suivies pour chacun des appareils raccord s au syst me de ventilationaumomentdesamiseenmarche celapeut entra ner une intoxication au monoxyde de carbone ou la mort Les tapes suivantes doivent t...

Page 7: ...fault condition If this control must be replaced use only factory authorized replacement parts See the list of Replacement Parts on page 21 Vent Termination This unit has been equipped with an integr...

Page 8: ...gned so that the return air to the unit is not less than 50 F 10 C during heating operation If a combination of indoor and outdoor air is used the ducts and damper system must be designed so that the...

Page 9: ...g enough to support the unit s weight The slab height must be a minimum of 2 5cm above grade and with adequate drainage See Figure 3 Remove and discard the horizontal supply and return duct covers loc...

Page 10: ...lectrique au g n rateur d air chaud avant de prod der aux travaux d entretein Au moment de l entretien des commandes tiquetez tous les fils avant de les d brancher S assurer de les raccorder correctem...

Page 11: ...rdancewith the instructions supplied with the thermostat and the indoor equipment These units use a special 2 speed compressor to achieve a high level of efficiency in a compact frame A 2 stage coolin...

Page 12: ...r system options With the blower installed and configured properly the furnace will gradually change speed in response to changes in system variables such as thermostat settings duct static filters et...

Page 13: ...noid damage from overheating conditions L Terminal Wiring White RodgersCompatibleThermostats TheLconnection is used to communicate Comfort Alert codes to compatible White Rodgersthermostats TheLtermin...

Page 14: ...al Electrical Code ANSI NFPA 70 or the CSA C22 1 Electrical Code Use the grounding lug provided in the control box for grounding the unit GAS SUPPLY PIPING WARNING FIRE OR EXPLOSION HAZARD Failure to...

Page 15: ...ectors A soap and water solution can be applied on each joint or union using a small paintbrush If any bubbling is observed the connection is not sealed adequately and must be retightened Repeat the t...

Page 16: ...al Gas R6GF X24K080XB R6GF X36K100XB MANIFOLD PRESSURE FOR NATURAL GAS INSTALLATIONS IN W C ALTITUDE ABOVE SEA LEVEL HEATING VALUE BTU CU FT ORIFICE SIZE 800 TO 899 FT 900 TO 999 FT 1 000 TO 1 100 FT...

Page 17: ...perly after 1 2 minutes lower the thermostat temperature set point an additional 3 4 degrees until the cooling system moves into 2nd stage or high cool operating mode The compressor and indoor blower...

Page 18: ...operating sequence page 19 NOTE The over temperature limit control should turn off the gas valve within approximately four minutes exact time depends on the efficiency of the close off when blocking t...

Page 19: ...on step 6 begins If no flame is sensed on the fifth try for ignition the furnace control is locked and the red LED will flash 4 times repetitively The thermostat must be opened for at least ten second...

Page 20: ...eginning of each heating and cooling season or more frequently if required Inspectthecondensatedrainandoutdoorcoilatthebeginning of each cooling season Remove any debris Clean the outdoorcoilandlouver...

Page 21: ...ches separate the ground joint union in the gas supply piping at the unit 7 Remove the piping between the gas valve and the ground joint union if applicable 8 Remove all screws securing the burner ass...

Page 22: ...Speed Blower call OFF SYSTEM STATUS CFM LED STATUS YELLOW NOT USED OFF automatically opens and regulates the gas pressure in the manifold See Figure 8 page 18 Over Temperature Limit Control The over t...

Page 23: ...rizontal Supply Duct Opening Horizontal Return Duct Opening 4 0 1 75 9 75 24 75 16 0 Condensing Coil 13 5 16 0 16 0 C 13 5 Figure 9 Unit Dimensions Table 8 Center of Gravity Unit Shipping Weights MODE...

Page 24: ...ormal 1170 Normal 1700 10 990 10 1290 10 1870 TAP C 10 900 TAP C 10 1140 TAP C 10 1620 Normal 1000 Normal 1270 Normal 1800 10 1100 10 1400 10 1980 TAP D 10 1080 TAP D 10 1260 TAP D 10 Normal 1200 Norm...

Page 25: ...9 86 42 209 419 88 41 205 409 90 40 200 400 92 39 196 391 94 38 191 383 96 38 188 375 98 37 184 367 100 36 180 360 102 35 176 353 104 35 173 346 106 34 170 340 108 33 167 333 110 33 164 327 112 32 161...

Page 26: ...compagnie du gaz en utili sant le t l phone d un voisin A d faut de la compagnie du gaz avertir le service des pompiers C Enfoncer ou faire tourner le robinet gaz la main seulement Ne jamais utiliser...

Page 27: ...UNIT CONTROL BOARD W1 W2 C R G Y Y2 0 DEHUM P2 1 5 HUM LINE XMFR CONT EAC COOL PARK1 PARK2 HI HEAT LO HEAT NEUTRALS AUTO HEAT STAGE 10 5 NONE HOT SURFACE IGNITION VARIABLE SPEED BLOWER CONTROL BOARD C...

Page 28: ...208 230 Volt Single Phase Packaged Two Stage Heat Two Stage Electric Air Conditioner 60Hz WIRING DIAGRAM NOTES 1 Disconnect power before servicing 2 For supply connections use copper conductors only...

Page 29: ...Single Phase Packaged Two Stage Heat Two Stage Electric Air Conditioner 60Hz WIRING DIAGRAM NOTES 1 Disconnect power before servicing 2 For supply connections use copper conductors only 3 Not suitabl...

Page 30: ...fective Condenser coil is dirty Liquid line restriction filter drier blocked if present in system Thermostat is malfunctioning Solenoid plug not connected Y2 not wired at Comfort Alert Check thermosta...

Page 31: ...s flashing at same time means control circuit voltage is too low for operation Table 14 LED Diagnostics Continued Table 15 Module Wiring Troubleshooting MISWIRED MODULE INDICATION RECOMMENDED TROUBLES...

Page 32: ...repeat steps 1 through 3 until the system is correctly charged Charging Charts Application Notes This equipments cooling system contains refrigerant under high pressure always use safe practices when...

Page 33: ...igerant when below curve Remove refrigerant when above curve Figure 15 Charging Chart for 2 Ton Units Figure 16 Charging Chart for 3 Ton Units Liquid Pressure psig Liquid Temperature F R6GF X36 Chargi...

Page 34: ...igerant when below curve Remove refrigerant when above curve Figure 18 Charging Chart for 5 Ton Units Figure 17 Charging Chart for 4 Ton Units Liquid Pressure psig Liquid Temperature F R6GF X48 Chargi...

Page 35: ...35...

Page 36: ...nit YES NO ELECTRICAL SYSTEM Electrical connections tight YES NO Line voltage polarity correct YES NO Rated Voltage VOLTS L1 L2 Volts __________________________________________________________________...

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