background image

28

Figure 13. Two Stage Cool, Two Stage Heat

CC

H

IF

EQUIPPED

9

8

7

6

5

4

3

2

1

9

8

7

6

5

4

3

2

1

240V

208V

  24V

CO

M

1

2

3

1

2

3

HI
LO

PRIMAR

Y

GAS 

VA

LV

E C

A1

W2

Y2

R

C

Y1

G

W1

5432

1

5432

1

VA

RIABLE SPEED

BL

OWER

MO

TO

R

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

R

S

C

R

S

C

C

HF

TO

 208/230 

VA

C

POWER SUPPL

Y

FLAME ROLL

-OUT

FLAME SENSOR

HPS

LOW PRESSURE

SWI

TC

H

HIGH

PRESSURE SWI

TC

H

L2

L1

T1

T2

YE/BK

2

1

3

6

5

4

7

8

9

12

11

10

W1

W2

C

R

G

Y

Y2

0

DEHUM

P2

1

5

LPS

TRANSFORMER

HIGH 

TEMP

 

 LIMIT

OUTDOOR FAN MO

TO

R

DU

AL

CAP

ACIT

OR

ECONOMIZER JUMPER

HARNESS ASSY. 8-

WIRE

IGNIT

OR

INDUCER

 

MO

TO

R

HUM

LINE

XMFR

CO

NT

EA

C

CO

OL

PA

RK1

PARK2

HI-HEA

T

LO-HEA

T

NEUTRALS

P6  16-PIN

EC

ONOMIZE

R

PL

UG

EC

ONOMIZER

PL

UG

(C

FM

)

YE

L

GREEN HI/L

O

DEHUMIDIF

Y

IGNITION / BL

OWER

CO

NTROL BO

ARD

(HIGH HE

AT

 

DEMAND

)

GREEN

(S

TAT

US

)

RE

D

AU

TO

HE

AT

   ST

AG

E

10   5   NONE

COOL A B C 

D

HE

AT

A B C 

D

ADJUST

NORM

(+)

(-)

TEST

5A FUSE

2
1

3

BK/WH

RE

D

AIR SENSOR

 

TO

 DISCHARGE 

9

8

7

6

5

4

3

2

1

9

8

7

6

5

4

3

2

1

RED

COMPRESSOR

RED

YELL

OW

YELL

OW

RED

YELLOW

VIOLE

T

YELL

OW

GR

AY

BLA

CK

CONTROL 

WIRING LEADS

Ref

er to Installation Instruc

tions f

or 

Connec

tion to Indoor 

Thermostat

BROWN

BROWN

BLA

CK

WHITE

RE

D

Note: See Installation Instru

ct

ions 

WHITE

WHITE

WHITE

ORANGE

BLUE

BL

UE

GREEN

BLA

CK

BLA

CK

BROWN

BLA

CK

WHITE

RED

YELLOW

BLUE

GREEN

BLAC

K

RED

BROWN

RE

D

BL

AC

K

WHITE

GREEN

YELL

OW

BL

UE

BROWN

BLA

CK

RE

D

BL

AC

K

YELL

OW

YELL

OW

RED

RED

ORANGE

BLUE

YELLOW

BLACK

GRAY

GREEN

BLACK

BL

UE

GREEN

YELL

OW

YELL

OW

BLACK

GREEN

SEE NO

TE 6.

BLACK

BL

UE

YELL

OW

ORANGE

RED

YELLOW

RED

BROWN BROWN

BL

UE

BL

UE

WHIT

E

WHITE

WIRING DIA

GRAM

208/230 

Volt Single Phase

Pa

ck

aged 

Tw

o Stage Heat/T

wo Stage Elec

tric Air Conditione

r

60

Hz

WIRING DIA

GRAM

NO

TES:

1. Disconne

ct

 power be

fo

re ser

vicing

.

2. F

or supply connec

tions use copper condu

ct

ors only

.

3. Not suitable on systems that ex

ceed 150V to ground

.

1. Couper le courant avant de faire letretien. 2. Employez uniquement des conduc

teurs en cuivr

e.

3. Ne con

vient pas aux installations de plus de 150 

    a la terr

e.

  

4. If an

y of the original wire as supplied with the furnace must be replaced, it must

   be replaced with wiring material having a temperature rating of at least 105°C. 5. F

or supply wire ampacities and overcurrent protec

tion, see unit rating plate

.

6.F

or 208V operation,inducer motor low speed resistor must be bypassed

.

   Removed RED wire from resistor block and connec

t to piggyback terminal

 

   on opposite sid

e.

FIELD 

WIRING

LEGEND:

LOW 

VO

LT

AG

E

HIGH 

VO

LT

AG

E

SY

STEM ST

AT

US - IGNITION

Po

wer On (Normal Operation)

High Limit Ci

rcuit Open

Pr

essure Switch Open with Inducer On

Fa

iled Ignition (5 attemps) - Control in 1 Hour 

Lo

ckout

208-230 

Volt P

olarity Issu

e

Ex

cess High limit trips (5) within one call f

or hea

t

Ex

cess pressure switch 

cy

cles (5) within one call f

or hea

t

Not Used

LED ST

AT

US (RED

)

ON 1 

Fl

as

h

Fl

ashes

Fl

ashes

Fl

ashes

Fl

ashes

Fl

ashes 

Fl

ashes

Fl

ashes

Fl

ashes

10 

Fl

ashes

SY

STEM ST

AT

US - 2nd ST

AG

E HE

AT

 DEMAND

No demand f

or 2nd stage hea

t

2nd stage heat demand (Normal operation) 2nd stage heat demand, high pressure switch not closed

LED ST

AT

US 

(G

REEN

)

OFF ON Fl

ashing

SY

STEM ST

AT

US - CF

M

NO

T USED

LED ST

AT

US 

(Y

EL

LO

W)

OFF

SY

STEM ST

AT

US - HI/L

O DEHUMIDIFY 

(C

ooling Mode only

)

Fa

ct

or

y jumper wire 

“R

” to 

“DEHUM”

 in place or

“C

lose on 

Fa

ll” 

humidistat (L

ow humidit

y) - Closed

Humidistat open (High Humidity) 

Lo

w Speed Blower cal

l

LED ST

AT

US 

(G

REEN

)

ON OFF

10034830

11/14

GAS 

VA

LV

E

624787

Summary of Contents for R6GF Series

Page 1: ...plier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Ne pas entreposer ni utiliser de l essence ni d autres vapeurs ou...

Page 2: ...ion 17 System Cooling 17 System Heating 17 Verifying Adjusting Temperature Rise 17 Verifying Adjusting Firing Rate 18 Verifying Over Temperature Limit Control Operation 18 Verifying Burner Operation 1...

Page 3: ...g is required If repairs make it necessary for evacuationandcharging itshouldonlybeattempted by qualified trained personnel thoroughly familiar with this equipment Some local codes require licensed in...

Page 4: ...ctions and all applicable local codes Install this unit only in a location and position as specified on page 7 This unit is designed only for outdoor installations and should be located with considera...

Page 5: ...D gaugement conforme aux codes d installation locaux aux exigences du fournisseur de gaz et aux instructions d installation du fabricant Aclearanceofatleast36inchesfromthebloweraccesspanel andfromthe...

Page 6: ...nt pas suivies pour chacun des appareils raccord s au syst me de ventilationaumomentdesamiseenmarche celapeut entra ner une intoxication au monoxyde de carbone ou la mort Les tapes suivantes doivent t...

Page 7: ...fault condition If this control must be replaced use only factory authorized replacement parts See the list of Replacement Parts on page 21 Vent Termination This unit has been equipped with an integr...

Page 8: ...gned so that the return air to the unit is not less than 50 F 10 C during heating operation If a combination of indoor and outdoor air is used the ducts and damper system must be designed so that the...

Page 9: ...g enough to support the unit s weight The slab height must be a minimum of 2 5cm above grade and with adequate drainage See Figure 3 Remove and discard the horizontal supply and return duct covers loc...

Page 10: ...lectrique au g n rateur d air chaud avant de prod der aux travaux d entretein Au moment de l entretien des commandes tiquetez tous les fils avant de les d brancher S assurer de les raccorder correctem...

Page 11: ...rdancewith the instructions supplied with the thermostat and the indoor equipment These units use a special 2 speed compressor to achieve a high level of efficiency in a compact frame A 2 stage coolin...

Page 12: ...r system options With the blower installed and configured properly the furnace will gradually change speed in response to changes in system variables such as thermostat settings duct static filters et...

Page 13: ...noid damage from overheating conditions L Terminal Wiring White RodgersCompatibleThermostats TheLconnection is used to communicate Comfort Alert codes to compatible White Rodgersthermostats TheLtermin...

Page 14: ...al Electrical Code ANSI NFPA 70 or the CSA C22 1 Electrical Code Use the grounding lug provided in the control box for grounding the unit GAS SUPPLY PIPING WARNING FIRE OR EXPLOSION HAZARD Failure to...

Page 15: ...ectors A soap and water solution can be applied on each joint or union using a small paintbrush If any bubbling is observed the connection is not sealed adequately and must be retightened Repeat the t...

Page 16: ...al Gas R6GF X24K080XB R6GF X36K100XB MANIFOLD PRESSURE FOR NATURAL GAS INSTALLATIONS IN W C ALTITUDE ABOVE SEA LEVEL HEATING VALUE BTU CU FT ORIFICE SIZE 800 TO 899 FT 900 TO 999 FT 1 000 TO 1 100 FT...

Page 17: ...perly after 1 2 minutes lower the thermostat temperature set point an additional 3 4 degrees until the cooling system moves into 2nd stage or high cool operating mode The compressor and indoor blower...

Page 18: ...operating sequence page 19 NOTE The over temperature limit control should turn off the gas valve within approximately four minutes exact time depends on the efficiency of the close off when blocking t...

Page 19: ...on step 6 begins If no flame is sensed on the fifth try for ignition the furnace control is locked and the red LED will flash 4 times repetitively The thermostat must be opened for at least ten second...

Page 20: ...eginning of each heating and cooling season or more frequently if required Inspectthecondensatedrainandoutdoorcoilatthebeginning of each cooling season Remove any debris Clean the outdoorcoilandlouver...

Page 21: ...ches separate the ground joint union in the gas supply piping at the unit 7 Remove the piping between the gas valve and the ground joint union if applicable 8 Remove all screws securing the burner ass...

Page 22: ...Speed Blower call OFF SYSTEM STATUS CFM LED STATUS YELLOW NOT USED OFF automatically opens and regulates the gas pressure in the manifold See Figure 8 page 18 Over Temperature Limit Control The over t...

Page 23: ...rizontal Supply Duct Opening Horizontal Return Duct Opening 4 0 1 75 9 75 24 75 16 0 Condensing Coil 13 5 16 0 16 0 C 13 5 Figure 9 Unit Dimensions Table 8 Center of Gravity Unit Shipping Weights MODE...

Page 24: ...ormal 1170 Normal 1700 10 990 10 1290 10 1870 TAP C 10 900 TAP C 10 1140 TAP C 10 1620 Normal 1000 Normal 1270 Normal 1800 10 1100 10 1400 10 1980 TAP D 10 1080 TAP D 10 1260 TAP D 10 Normal 1200 Norm...

Page 25: ...9 86 42 209 419 88 41 205 409 90 40 200 400 92 39 196 391 94 38 191 383 96 38 188 375 98 37 184 367 100 36 180 360 102 35 176 353 104 35 173 346 106 34 170 340 108 33 167 333 110 33 164 327 112 32 161...

Page 26: ...compagnie du gaz en utili sant le t l phone d un voisin A d faut de la compagnie du gaz avertir le service des pompiers C Enfoncer ou faire tourner le robinet gaz la main seulement Ne jamais utiliser...

Page 27: ...UNIT CONTROL BOARD W1 W2 C R G Y Y2 0 DEHUM P2 1 5 HUM LINE XMFR CONT EAC COOL PARK1 PARK2 HI HEAT LO HEAT NEUTRALS AUTO HEAT STAGE 10 5 NONE HOT SURFACE IGNITION VARIABLE SPEED BLOWER CONTROL BOARD C...

Page 28: ...208 230 Volt Single Phase Packaged Two Stage Heat Two Stage Electric Air Conditioner 60Hz WIRING DIAGRAM NOTES 1 Disconnect power before servicing 2 For supply connections use copper conductors only...

Page 29: ...Single Phase Packaged Two Stage Heat Two Stage Electric Air Conditioner 60Hz WIRING DIAGRAM NOTES 1 Disconnect power before servicing 2 For supply connections use copper conductors only 3 Not suitabl...

Page 30: ...fective Condenser coil is dirty Liquid line restriction filter drier blocked if present in system Thermostat is malfunctioning Solenoid plug not connected Y2 not wired at Comfort Alert Check thermosta...

Page 31: ...s flashing at same time means control circuit voltage is too low for operation Table 14 LED Diagnostics Continued Table 15 Module Wiring Troubleshooting MISWIRED MODULE INDICATION RECOMMENDED TROUBLES...

Page 32: ...repeat steps 1 through 3 until the system is correctly charged Charging Charts Application Notes This equipments cooling system contains refrigerant under high pressure always use safe practices when...

Page 33: ...igerant when below curve Remove refrigerant when above curve Figure 15 Charging Chart for 2 Ton Units Figure 16 Charging Chart for 3 Ton Units Liquid Pressure psig Liquid Temperature F R6GF X36 Chargi...

Page 34: ...igerant when below curve Remove refrigerant when above curve Figure 18 Charging Chart for 5 Ton Units Figure 17 Charging Chart for 4 Ton Units Liquid Pressure psig Liquid Temperature F R6GF X48 Chargi...

Page 35: ...35...

Page 36: ...nit YES NO ELECTRICAL SYSTEM Electrical connections tight YES NO Line voltage polarity correct YES NO Rated Voltage VOLTS L1 L2 Volts __________________________________________________________________...

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