Norfield 4800XY Operator'S Manual Download | Manualshive

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Summary of Contents for 4800XY

Page 1: ...OPERATOR MANUAL Release 1 4800XY Door Lite Machine Effective S N XY 0001 Document Number 17 357...

Page 2: ...2 First Release September 2019...

Page 3: ...We have been dedicated to providing quality products and excellent customer service for more than 40 years Norfield has earned a reputation in the pre hanging industry for setting standards for reliab...

Page 4: ...tion Quick Start guide 11 Controls 12 Operation 17 Adjustments Flow control 19 Door stops 20 X Y stops 21 Drill section 25 Oscillating quill 27 Maintenance Checklist 28 Trouble Shooting 29 Warranty Pa...

Page 5: ...5...

Page 6: ...ation which if not avoided WILL result in death or serious injury Warning indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Caution indicates a p...

Page 7: ...determined that a noise level in excess of 85dB aver age in 8 hours can cause permanent hearing damage We recommend that hearing protection be worn even if the decibel level is below 85dB Certain type...

Page 8: ...have come to a complete stop Do not attempt to clean material from this machine until all the cutting blades have come to a complete stop Even when the machine has been turned to the off position it m...

Page 9: ...r circuits each employee will place their own personal lock on the energy isolating devices A lock for each individual involved is the preferred method for locking out energy sources If this not feasi...

Page 10: ...disconnected the energy sources operate the push button or other normal operation controls to make certain the equipment will not operate In the event that electrical circuits have been locked out ins...

Page 11: ...amp that axis 8 Unclamp the other axis and push the head toward another stop collar 9 Repeat this process until you have gone all the way around Always travel in a clockwise direction Lock Prep 10 Ext...

Page 12: ...the main electrical box Machining Head This control starts and stops the door lite cutout motor Template Guide Plunge Pressing this button will alternately raise and lower the template guide The tem...

Page 13: ...button will alternately clamp and unclamp the template The template clamp is used to secure a template that is inserted above the door X Y Axis Locks The X and Y Axis lock switches are located to the...

Page 14: ...s needed for the lite being cut and raise it to bypass the collars not needed 4800XY WITH EDGE PREP OPTION Control Power The control power switch is used to turn on and off the power to the controller...

Page 15: ...stops the Latch Drill motor Edge Prep Mode This switch is used to select the function of the edge prep cycle When the switch is in the Latch position only the latch hole will be drilled when the Edge...

Page 16: ...he collars needed for the lite being cut and raise it to bypass the collars not needed Lock Template Extend Retract This switch extends and retracts the lock bore template Push the switch up to ex ten...

Page 17: ...door clamping process The width scale is located to the operators left 3 INSERT THE DOOR The door is inserted from the side of the machine with the head toward the door stop and the lock side away fr...

Page 18: ...NG QUILL The oscillating quill attachment causes the cutter to move up and down a small amount at the bottom of the plunge When cutting steel doors this allows more of the cutting edge to be used to c...

Page 19: ...t to move while plung ing could result in damage to the product or the machine It could also result in personal injury 5 PLUNGE THE BIT THROUGH THE DOOR Start the machining head motor move the head cl...

Page 20: ...the door can be to the operator s right or the left Deciding which end to mount the stop assembly could help to optimize material flow within your shop layout The photo above shows the stop assembly m...

Page 21: ...stop set Tighten the clamp collars in the same manner 9 Set the 8 0 stops using the same process as the 6 8 stops SETTING THE X STOPS The X Stops are located along the front of the machine and control...

Page 22: ...m the top of the door plus See Photo In the photo we want the top of the lite opening to be 4 from the top of the door So we have set the stop at 5 5 To set all of the subsequent stops measure from th...

Page 23: ...r and reposition it on the bar support Each notch will move the stop bar 1 This will re center the stop bar over doors that are 2 different in width See Photo If more door sizes are needed just add mo...

Page 24: ...er as far to the left as it will go This will make it easier to set the Y stops 6 With the bar set in the 3 0 notch set a collar against the front of the Y stop 7 Measure from the right side of the Y...

Page 25: ...e latch drill assembly will not shift over to do the face plate route When the template holder is extended it stops against two bolts These bolts are used to adjust how far out the template goes This...

Page 26: ...motor The threaded rod has four lock nuts on it The two above the plate adjust how far down the router goes The two below the plate adjust how far up the router goes See Photo B To adjust the mortise...

Page 27: ...otated to activate the sensors See Photo D When the tab moves past the sensor there should be 1 16 clearance or less The tab should never touch the sensor There is an upper sensor and a lower sensor I...

Page 28: ...using an air hose 2 3 times daily 6 Wipe off all main slide rods Weekly Checks Every 40 50 hours 1 Check the oil levels in the lubricator bowls Refill with 10 wt turbine oil as need ed 2 Check the fi...

Page 29: ...s lock switch is down the head should not move front to back If the head will still move with both lock switches down check the following Is there compressed air connected to the machine Is the main a...

Page 30: ...n If it does not you may have a bad switch or a broken wire When input 0 comes on does output 1 come on If it does not the PLC may be faulted or bad When output 1 is on is there a light on the second...

Page 31: ...sembly may be stuck 8 Does the oscillating quill work When the oscillating attachment is turned on the door lite bit when plunged will go down and then back up a small way and then down again repeated...

Page 32: ...activated To check and see if the face plate shift assembly is in the home position Is there a light on the shift cylinder home sensor Is input 0 on the PLC expansion module on 4 Is the face plate rou...

Page 33: ...omething blocking the motion Turn off the air and move the assembly by hand Check for leaking or crimped air lines 8 Does the latch drill and lock template retract When the latch drill is at its end o...

Page 34: ...e following Check to see if PLC outputs 6 7 8 go on and off during the cycle Check to see if the lights on valves 7 8 9 go on and off during the cycle If they do not check for broken wires or bad valv...

Page 35: ...g free of charge F O B Chico California any parts proved to be defective within the period of the warranty Norfield will not be responsible for transportation charges or consequential dam ages Norfiel...

Page 36: ...Care Repre sentatives is available to support you If you need to contact the Norfield Service department please have the following information available Serial Number of the machine Model of the Machi...

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