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Table 1.  Furnace Dimensions and Shipping Weights

SAFETY INFORMATION

1. 

Use only with type of gas approved for this 
furnace. Refer to the furnace rating plate.

2.  Install this furnace only in a location and 

position as specifi ed on Tables 1 and 2 of 
these instructions.

3. 

Provide adequate combustion and ventila-
tion air to the furnace space as specifi ed 
on Pages 10 through 14.

4. 

Provisions for adequate clearances around 
the vent air intake terminal(s) as specifi ed 
on Figures 13 through 17 of these instruc-
tions.

5.  Combustion products must be discharged 

outdoors. Connect this furnace to an ap-
proved vent system only, as specifi ed on 
Pages 14 through 22.

6. 

Never test for gas leaks with an open fl ame. 
Use a commercially available soap solution 
made specifi cally for the detection of leaks 
to check all connections, as specifi ed on 
Page 25 of these instructions.

7. 

Always install furnace to operate within the 
furnace’s intended temperature-rise range 
with a duct system which has an external 
static pressure within the allowable range, 
see furnace rating plate.

8.  When a furnace is installed so that supply 

ducts carry air circulated by the furnace 
to areas outside the space containing the 
furnace, the return air shall also be handled 
by duct(s) sealed to the furnace casing and 
terminating outside the space containing the 
furnace.

9. 

A gas-fi red furnace for installation in a resi-
dential garage must be installed as specifi ed 
on Page 7 of these instructions.

10.  The furnace is not to be used for temporary 

heating of buildings or structures under 
construction.

INSTALLATION REQUIREMENTS

Requirements and Codes

This furnace must be installed in accordance with 
these instructions, all applicable local building 
codes, and the current revision of the National 
Fuel Gas Code (ANSI-Z223.1, NFPA-54). The 
current revision of the National Fuel Gas Code 
is available from:
 

American National Standards Institute, Inc.

 1430 

Broadway

 

New York, New York 10018

Canada installations shall comply with CAN/
CGA-B149 installation codes, local plumbing 
or waste water codes and other applicable 
codes.
Additional helpful publications are:

• NFPA-90A - Installation of Air Conditioning 

and Ventilating Systems.

• NFPA-90B - Warm Air Heating and Air 

Conditioning Systems.

These publications are available from:
 

National Fire Protection Association, Inc.

 Batterymarch 

Park

 

Quincy, Massachusetts  02269

 WARNING:

This furnace is not approved for instal-
lation in mobile homes.   Installation 
in a mobile home could cause fi re, 
property damage, and/or personal 
injury.

IMPORTANT NOTE

The Commonwealth of Massachusetts re-
quires compliance with regulation 248 CMR 
4.00 and 5.00 for installation of through – the 
– wall vented gas appliances as follows: 

Model 

Number

High Fire 

Furnace

Low Fire 

Furnace

Temperature Rise Range, 

°F

Dimensions (inches)

Shipping 

Weight 

(lbs)

1st Stage

2nd Stage

A

B

C

D

*TE060

60,000

42,000

35-65

35-65

19 3/4

18 1/4

7 7/8

17 1/4

195

*TE080

80,000

56,000

30-60

30-60

19 3/4

18 1/4

7 7/8

17 1/4

195

*TE100

100,000

70,000

40-70

40-70

19 3/4

18 1/4

7 7/8

17 1/4

200

*TE120

120,000

84,000

45-70

45-75

22 1/2

21

9 1/4

20

220

Summary of Contents for TE Series 95

Page 1: ...or maintenance can cause injury or property damage Refer to this manual for assistance For additional information consult a qualified installer service agency or the gas supplier FOR YOUR SAFETY Do n...

Page 2: ...ort 15 Location of Outdoor Terminations 18 Horizontal Venting 18 Vertical Venting 19 Vent Freezing Protection 19 Concentric Vent Termination 20 Drainage of Condensate From Furnace 20 Gas Supply and Pi...

Page 3: ...s A B Combustion Air Vent 3 See Fig 15 for sizes 1 1 2 x 3 1 2 Dia Opening for Gas Connection 3 4 3 4 3 4 22 1 2 Exhaust Vent Combustion Air Inlet 1 1 2 x 3 1 2 Dia Opening for Gas Connection C 2 PVC...

Page 4: ...these instructions 10 The furnace is not to be used for temporary heating of buildings or structures under construction INSTALLATION REQUIREMENTS Requirements and Codes Thisfurnacemustbeinstalledinacc...

Page 5: ...oratory as recognized under 527 CMR 3 A Product approved vent terminal must be used and if applicable a Product approved air intake must be used In stallation shall be in strict compliance with the ma...

Page 6: ...use of unauthorized parts may void the manufacturer s product warranty coverage The 90 upflow furnace can be installed hori zontally in an attic basement crawl space or alcove This furnace can be inst...

Page 7: ...Tee Soft Tubing Looped to Provide a Drain Trap 3 to 2 Reducer Optional Drainage Port is Downward Reducer Bushing Alternative for Horizontal Vent Pressure Switch Pressure Switch Condensate Vinyl Cap Fi...

Page 8: ...be connected to any other heat producing device such as a fireplace insert stove etc CIRCULATING AIR SUPPLY Plenums and air ducts must be installed in ac cordance with the Standard for the Installatio...

Page 9: ...taminated with various household chemicals which can cause severe corrosion in the furnace combus tion system NOTE If the furnace is operated without ad equate air for combustion and ventilation it ma...

Page 10: ...y involves installation in a small room All such installations must have specific provisions for introduction of combustion and ventilation air Codes require that two openings be provided for this one...

Page 11: ...oved for use with these condensing furnaces Table 3 Vent Table table provided in this section applies to the total of vent and combustion air piping for either type of installation These condensing fu...

Page 12: ...Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Ducts must extend above attic insulation Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Ventilation Louve...

Page 13: ...ilding 4 Follow the lighting instructions Place the appliance being inspected in operation Adjust thermostat so appliance shall operate continuously 5 Turn on clothes dryers and any other appliance no...

Page 14: ...ion requires breakable connec tions in the piping Note that a maximum of two couplings per pipe are allowed Upflow Furnaces Combustion Air Pipe Exhaust Vent Cabinet 5 Support System on Vertical Rise B...

Page 15: ...longradiuselbow Therefore forour example we have three additional long radius elbowsforwhichwemustaddtoourpiping Each long radius elbow is equivalent to 2 5 feet so we must add 7 5 feet to our vent le...

Page 16: ...000 Btuh 3 kW and 100 00 Btuh 30 kW 6 inches 15 cm for appliances 10 000 Btuh 3 kW 9 inches 23 cm for appliances 10 000 Btuh 3 kW and 50 000 Btuh 15 kW C Clearance to permanently closed window D Vert...

Page 17: ...other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kW 12 inches 30 cm for appliances 10 000 Btuh 3 kW and 100 00 Btuh 30 kW 36 inches 91 cm for appliances 100 00 Btuh 30 kW 4 feet 1 2 m belo...

Page 18: ...eCanadianFuelGasCodetakes precedence over these instructions Specifi cally allminimumdistancerequirementswith respecttoterminationoftheventpipinglisted below items 1 through 8 The following list is a...

Page 19: ...or pulled through the wall 4 Insure the combustion air inlet pipe for a 2 pipeinstallation hasa90degreetermination elbow as shown in Figures 16 and 17 Note A combustion air intake must be provided wi...

Page 20: ...4 Route the tubing out of the hole located 8 inches up from the bottom furnace The condensate should drain from the plastic collector box location A in Figure 18 as droplets or a small stream If you...

Page 21: ...J Drain Tube Clamp Loosen For Step 1 Retighten for Step 3 Route to floor drain OR Route to condensate pump Keep downward slope Collector Box A Rotate counter clockwise Step 2 Upflow Models the Nationa...

Page 22: ...jury or death Figure 19 Typical Gas Service Connection MANIFOLD PRESSURE ADJUSTMENT Manifold pressures for low and high stages are independently adjustable Adjustment tap locations on the valve are sh...

Page 23: ...500 440 400 370 350 1 1 2 1600 1100 890 760 670 610 560 530 For a Natural Gas Sea Level Heating Value of 800 to 899 Btu cu ft Elevation feet above sea level zero to 1999 2000 to 4999 5000 to 5999 600...

Page 24: ...nace to replace the pressure switch or to utilize LP propane gas must be made by qualified service personnel using factory authorized or approved parts High altitudeapplicationswiththisfurnacecanbefie...

Page 25: ...for the control system to operate correctly Verify that the incoming neutrallineisconnectedtothewhitewireand the incoming hot line is connected to the blackwireinthejunctionbox Thesefurnaces will not...

Page 26: ...ler The thermostat controller must not be installed on an outside wall or any other location where itsoperationmaybeadverselyaffected Adverse effects include radiant loading from fireplaces sunlight o...

Page 27: ...rocedures After all of the above checks have been made 1 Close the disconnect s to provide line volt age to the furnace 2 Setthermostatcontrollerusingtheinstaller s instructions also refer to Table 1...

Page 28: ...alue for instal lation see Table 1 Refer to either Table 6 for natural gas or Table 7 for LP propane gas to verify the manifold pressure setting required for yourparticularinstallation Toadjustthemani...

Page 29: ...f the supply air limit switch make sure that the blower door is in place and that there is power to the furnace Completely block the return airflow to the furnace by install ing a close off plate in p...

Page 30: ...e vent pressure switch reacts to blockage in the vent or combus tion air piping Supply Air Limit Switch The supply air limit switch prevents the air temperature leaving the furnace from exceeding the...

Page 31: ...N TEMP SENSOR SUCTION PRESS SENSOR GREEN BLACK WHITE RED RED EXV 6 WIRE CABLE CABLE WHITE GREEN GREEN BLACK 3 PIN PLUG 6 PIN PLUG WHITE BLACK FURNACE BOARD GREEN RED RED YELLOW GRAY RED YELLOW RED BLU...

Page 32: ...the bearings is required for the life of the motor Condensate Drain Assembly Be sure the condensate lines are free and open i e avoid kinking hoses Also make sure all hose clamps are tight to avoid dr...

Page 33: ...lower Door Switch 10 Vent Safety Switch 11 Low Voltage Transformer 12 Supply Air Limit Switch 3 4 12 18 14 7 9 11 23 5 6 22 10 16 13 15 21 8 17 20 2 1 13 Circulating Air Blower Assembly 14 Induced Dra...

Page 34: ...eignitionfeaturewhich varies the warm up period as follows If igni tion is successful the warm up is reduced by 3 seconds on each subsequent call for heat until ignition failure occurs Upon igni tion...

Page 35: ...ng 1 Is the thermostat operating properly 2 Are the blower compartment door s in place 3 Is the furnace disconnect closed 4 Has the circuit breaker tripped or the control board fuse burned open 5 Is t...

Page 36: ...k tested _______ Gas Line Pressure _____________________ in water column with furnace operating Manifold Pressure ______________________ in water column with furnace operating Is there adequate fresh...

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