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Note: In Canada, vent materials must be certi-
fi ed to the Standard for Type BH Gas Venting 
System, ULC S636. Any certifi ed ULC S636 
material must not be interchanged with unlisted or 
non certifi ed pipes and/or fi ttings. The plastic 
components, specifi ed primers and glues of 
the certifi ed vent system must not be intermixed 
with any other manufacturer’s vent systems or 
parts.

Cement and primer must conform to ATSM 
Standard D2564 for PVC and Standard D2235 
for ABS.  When joining PVC piping to ABS, use 
PVC solvent cement.  (See procedure specifi ed 
in ASTM Standard D3138.)

Vent Pipe Length and Diameter

In order for the furnace to operate properly, the 
combustion air and vent piping must not be 
excessively restrictive. To ensure this use Table 
3, which indicates the maximum allowable pip-
ing length for a furnace of specifi ed input rate, 
when installed with piping of selected diameter 
and number of elbows. This table applies to the 
length and number of elbows for each pipe.  To 
use the table, the furnace input rate, the center-
line length and the number of elbows on each 
pipe must be known.  Choose the diameter for 
which the tabulated length is equal to or greater 
than required.

Proper use of the table is illustrated by the fol-
lowing example:

Example:

A 120,000 Btu/h furnace is to be installed in a 
“one-pipe” system with 40 feet of vent piping. 
There are a total of four long radius 90-degree 
elbows used in the vent, including the one exterior 
to the building.
 

Solution:

For this particular installation, the equivalent vent 
length must be calculated. This equivalent vent 
length will then be compared to the maximum 
allowable vent length given in Table 3. Then, 
the diameter of the piping can be chosen for 
which the equivalent vent length is less than the 
maximum allowable vent length. Returning to our 
example, we consult Table 3 and determine that 
for a 120,000 Btu/h furnace the maximum vent 
length for 3” diameter piping is 110 feet. Note 
that the maximum vent length given in Table 3 
includes one long radius elbow. Therefore, for our 
example, we have three additional long radius 
elbows for which we must add to our piping. Each 
long radius elbow is equivalent to 2.5 feet, so we 

must add 7.5 feet to our vent length. Therefore, 
the equivalent vent length for our installation is 
47.5 feet. We compare this with the maximum 
vent length for 3” diameter piping. Our equivalent 
vent length is less than the maximum allowable 
vent length, so for our “one-pipe” installation we 
can use 3” diameter piping.
 
Condensing furnace combustion products have 
very little buoyancy, so Table 3 is to be used 
without consideration of any vertical rise in the 
piping.

Vent Pipe Installation

Pipe Routing and Support

Route piping as directly as possible between the 
furnace and the outdoors and remember that 
routing affects pipe size requirements per the 
preceding section.  If a two pipe system is used, 
locate the combustion air intake and the vent 
exhaust in the same atmospheric pressure zone 
- i.e. both must exit the building though the same 
portion of exterior wall or roof.  Vent piping must 
be sloped upwards not less than 1/4” per foot in 
the direction from the furnace to the terminal.  This 
is to ensure that any condensate fl ows back to 
the furnace (where it can be disposed of through 
the condensate disposal system).

The quality of outdoor air must also be consid-
ered.  Be sure that the combustion air intake is 
not located near a source of solvent fumes or 
other chemicals which can cause corrosion of 
the furnace combustion system.

 CAUTION:

Combustion air must not be drawn 
from a corrosive atmosphere.

Piping must be mechanically supported so that its 
weight does not bear on the furnace.  Supports 
must be at intervals no greater than fi ve feet, 
and at smaller intervals if necessary  to ensure 
that there are no sagging sections to trap water.  
(See Figures 10 and 11.) It is recommended to 
install couplings along the vent pipe, on either 
side of the exterior wall. These couplings may 
be required by local code.

Figure 12 illustrates vent and combustion air pipe 
sizes exiting the furnace.  Transition to the correct 
pipe size (i.e. from 2” to 3” diameter) must be 
done close to the furnace so that the full length 
of pipe is of proper size.

Summary of Contents for TE Series 95

Page 1: ...or maintenance can cause injury or property damage Refer to this manual for assistance For additional information consult a qualified installer service agency or the gas supplier FOR YOUR SAFETY Do n...

Page 2: ...ort 15 Location of Outdoor Terminations 18 Horizontal Venting 18 Vertical Venting 19 Vent Freezing Protection 19 Concentric Vent Termination 20 Drainage of Condensate From Furnace 20 Gas Supply and Pi...

Page 3: ...s A B Combustion Air Vent 3 See Fig 15 for sizes 1 1 2 x 3 1 2 Dia Opening for Gas Connection 3 4 3 4 3 4 22 1 2 Exhaust Vent Combustion Air Inlet 1 1 2 x 3 1 2 Dia Opening for Gas Connection C 2 PVC...

Page 4: ...these instructions 10 The furnace is not to be used for temporary heating of buildings or structures under construction INSTALLATION REQUIREMENTS Requirements and Codes Thisfurnacemustbeinstalledinacc...

Page 5: ...oratory as recognized under 527 CMR 3 A Product approved vent terminal must be used and if applicable a Product approved air intake must be used In stallation shall be in strict compliance with the ma...

Page 6: ...use of unauthorized parts may void the manufacturer s product warranty coverage The 90 upflow furnace can be installed hori zontally in an attic basement crawl space or alcove This furnace can be inst...

Page 7: ...Tee Soft Tubing Looped to Provide a Drain Trap 3 to 2 Reducer Optional Drainage Port is Downward Reducer Bushing Alternative for Horizontal Vent Pressure Switch Pressure Switch Condensate Vinyl Cap Fi...

Page 8: ...be connected to any other heat producing device such as a fireplace insert stove etc CIRCULATING AIR SUPPLY Plenums and air ducts must be installed in ac cordance with the Standard for the Installatio...

Page 9: ...taminated with various household chemicals which can cause severe corrosion in the furnace combus tion system NOTE If the furnace is operated without ad equate air for combustion and ventilation it ma...

Page 10: ...y involves installation in a small room All such installations must have specific provisions for introduction of combustion and ventilation air Codes require that two openings be provided for this one...

Page 11: ...oved for use with these condensing furnaces Table 3 Vent Table table provided in this section applies to the total of vent and combustion air piping for either type of installation These condensing fu...

Page 12: ...Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Ducts must extend above attic insulation Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Ventilation Louve...

Page 13: ...ilding 4 Follow the lighting instructions Place the appliance being inspected in operation Adjust thermostat so appliance shall operate continuously 5 Turn on clothes dryers and any other appliance no...

Page 14: ...ion requires breakable connec tions in the piping Note that a maximum of two couplings per pipe are allowed Upflow Furnaces Combustion Air Pipe Exhaust Vent Cabinet 5 Support System on Vertical Rise B...

Page 15: ...longradiuselbow Therefore forour example we have three additional long radius elbowsforwhichwemustaddtoourpiping Each long radius elbow is equivalent to 2 5 feet so we must add 7 5 feet to our vent le...

Page 16: ...000 Btuh 3 kW and 100 00 Btuh 30 kW 6 inches 15 cm for appliances 10 000 Btuh 3 kW 9 inches 23 cm for appliances 10 000 Btuh 3 kW and 50 000 Btuh 15 kW C Clearance to permanently closed window D Vert...

Page 17: ...other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kW 12 inches 30 cm for appliances 10 000 Btuh 3 kW and 100 00 Btuh 30 kW 36 inches 91 cm for appliances 100 00 Btuh 30 kW 4 feet 1 2 m belo...

Page 18: ...eCanadianFuelGasCodetakes precedence over these instructions Specifi cally allminimumdistancerequirementswith respecttoterminationoftheventpipinglisted below items 1 through 8 The following list is a...

Page 19: ...or pulled through the wall 4 Insure the combustion air inlet pipe for a 2 pipeinstallation hasa90degreetermination elbow as shown in Figures 16 and 17 Note A combustion air intake must be provided wi...

Page 20: ...4 Route the tubing out of the hole located 8 inches up from the bottom furnace The condensate should drain from the plastic collector box location A in Figure 18 as droplets or a small stream If you...

Page 21: ...J Drain Tube Clamp Loosen For Step 1 Retighten for Step 3 Route to floor drain OR Route to condensate pump Keep downward slope Collector Box A Rotate counter clockwise Step 2 Upflow Models the Nationa...

Page 22: ...jury or death Figure 19 Typical Gas Service Connection MANIFOLD PRESSURE ADJUSTMENT Manifold pressures for low and high stages are independently adjustable Adjustment tap locations on the valve are sh...

Page 23: ...500 440 400 370 350 1 1 2 1600 1100 890 760 670 610 560 530 For a Natural Gas Sea Level Heating Value of 800 to 899 Btu cu ft Elevation feet above sea level zero to 1999 2000 to 4999 5000 to 5999 600...

Page 24: ...nace to replace the pressure switch or to utilize LP propane gas must be made by qualified service personnel using factory authorized or approved parts High altitudeapplicationswiththisfurnacecanbefie...

Page 25: ...for the control system to operate correctly Verify that the incoming neutrallineisconnectedtothewhitewireand the incoming hot line is connected to the blackwireinthejunctionbox Thesefurnaces will not...

Page 26: ...ler The thermostat controller must not be installed on an outside wall or any other location where itsoperationmaybeadverselyaffected Adverse effects include radiant loading from fireplaces sunlight o...

Page 27: ...rocedures After all of the above checks have been made 1 Close the disconnect s to provide line volt age to the furnace 2 Setthermostatcontrollerusingtheinstaller s instructions also refer to Table 1...

Page 28: ...alue for instal lation see Table 1 Refer to either Table 6 for natural gas or Table 7 for LP propane gas to verify the manifold pressure setting required for yourparticularinstallation Toadjustthemani...

Page 29: ...f the supply air limit switch make sure that the blower door is in place and that there is power to the furnace Completely block the return airflow to the furnace by install ing a close off plate in p...

Page 30: ...e vent pressure switch reacts to blockage in the vent or combus tion air piping Supply Air Limit Switch The supply air limit switch prevents the air temperature leaving the furnace from exceeding the...

Page 31: ...N TEMP SENSOR SUCTION PRESS SENSOR GREEN BLACK WHITE RED RED EXV 6 WIRE CABLE CABLE WHITE GREEN GREEN BLACK 3 PIN PLUG 6 PIN PLUG WHITE BLACK FURNACE BOARD GREEN RED RED YELLOW GRAY RED YELLOW RED BLU...

Page 32: ...the bearings is required for the life of the motor Condensate Drain Assembly Be sure the condensate lines are free and open i e avoid kinking hoses Also make sure all hose clamps are tight to avoid dr...

Page 33: ...lower Door Switch 10 Vent Safety Switch 11 Low Voltage Transformer 12 Supply Air Limit Switch 3 4 12 18 14 7 9 11 23 5 6 22 10 16 13 15 21 8 17 20 2 1 13 Circulating Air Blower Assembly 14 Induced Dra...

Page 34: ...eignitionfeaturewhich varies the warm up period as follows If igni tion is successful the warm up is reduced by 3 seconds on each subsequent call for heat until ignition failure occurs Upon igni tion...

Page 35: ...ng 1 Is the thermostat operating properly 2 Are the blower compartment door s in place 3 Is the furnace disconnect closed 4 Has the circuit breaker tripped or the control board fuse burned open 5 Is t...

Page 36: ...k tested _______ Gas Line Pressure _____________________ in water column with furnace operating Manifold Pressure ______________________ in water column with furnace operating Is there adequate fresh...

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