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10

4. Purge the nitrogen holding charge.
5. Evacuate the unit to 350-500 microns.
6. Allow the unit to remain under vacuum for at least 30 

min.

7. Weigh-In the proper amount of new (or reclaimed) R-22 

refrigerant. To determine the correct amount of charge, 
refer to the units rating label or the Quick Reference 
Data sheet provided with the unit.

• 

Refrigerant charging charts are applicable only to 
matched assemblies of NORDYNE equipment and 
listed airflows for the indoor coil. Refer to Figures 5 
- 11 (pages 11 - 14) and Tables 3 - 9 (pages 15 - 18) 
for correct system charging.

• 

T5BD outdoor units with indoor coils not listed are not 
recommended. Deviations from rated airflows or non-
listed combinations may require modification to the 
expansion device and refrigerant charging procedures 
for proper and efficient system operation.

• 

The refrigerant charge can be checked and adjusted 
through the service ports provided external to the 
outdoor unit. Use only gage line sets which have a 
“Schrader” depression device present to actuate the 
valve.

Charging an R-22 system in AC mode at outdoor 
temperatures above 55° F for optimized sub-cooling of 
10° F - 12° F.
1. With the system operating at steady-state, measure 

the liquid refrigerant pressure (in psig) at the outdoor 
unit service valve.

2. Measure the liquid refrigerant temperature (in 

Fahrenheit) at the service valve.

3. Determine the required liquid refrigerant pressure. Refer 

to Tables 10 - 16 (pages 19 - 22) for correct system 
charging.

• If the pressure measured in Step 1 is greater than 

the required liquid refrigerant pressure determined in 
Step 3, then there is too much charge in the system. 
Remove refrigerant and repeat Steps 1 through 3 
until the system is correctly charged.

• If the pressure measured in Step 1 is less than the 

required liquid refrigerant pressure determined in 
Step 3, there is too little charge in the system. Add 
refrigerant and repeat Steps 1 through 3 until the 
system is correctly charged.

HEAT PUMP MAINTENANCE

 WARNING:

To prevent electrical shock, personal injury, or 
death, disconnect all electrical power to the unit 
before performing any maintenance or service. 
The unit may have more than one electrical supply.

Proper maintenance is important to achieve optimum 
performance from the Heat Pump. The ability to properly 
perform maintenance on this equipment requires certain 
mechanical skills and tools. If you do not possess these 
skills, contact your dealer for maintenance. Consult your 
local dealer about the availability of maintenance contracts. 
Routine maintenance should include the following:

•  Inspect and clean or replace air filters at the beginning 

of each heating and cooling season, or more frequently 
if required.

•  Inspect the condensate drain and outdoor coil at the 

beginning of each cooling season. Remove any debris. 
Clean the outdoor coil and louvers as necessary using 
a mild detergent and water. Rinse thoroughly with water.

•  Inspect the electrical connections for tightness at the 

beginning of each heating and cooling season. Service 
as necessary.

 CAUTION:

The unit should never be operated without a 
filter in the return air system. Replace disposable 
filters with the same type and size.

•  Do  not  attempt  to  add  additional  oil  to  motors 

unequipped with oil tubes. The compressor is 
hermetically sealed at the factory and does not require 
lubrication.

REPLACEMENT PARTS

Replacement parts are available through all Nordyne distributors. 
Please have the complete model and serial number of the unit 
when ordering replacement parts.

ELECTRICAL:

Capacitors

Temperature Limit Switches

Compressors

Thermostats

Contactors

Time Delay Relays

Pressure Switches

Transformers

Relays

MOTORS:

Blower Motor

Fan Motor

COMPONENTS:

Blower Assembly

Fan Grille

Cabinet Panels

Filter/Driers

Expansion Valves

Summary of Contents for T5BD Series

Page 1: ...eliminate the problem call your servicing contractor The Installation Instructions are primarily intended to assist qualified individuals experiencedintheproperinstallationofthisappliance Somelocalco...

Page 2: ...nits 18 Refrigerant Charging Tables Heating Mode 19 Table 10 T5BD 018K 1 5 Ton Units 19 Table 11 T5BD 024KA 2 Ton Units 19 Table 12 T5BD 030KA 2 5 Ton Units 20 Table 13 T5BD 036K 3 Ton Units 20 Table...

Page 3: ...system mode to COOL or AUTO and change the fan mode to AUTO See Figure 1 2 Setthetemperatureselectortothedesiredtemperature level Theoutdoorfan compressor andblowermotorwill all cycle on and off to ma...

Page 4: ...e aluminum fins Check and remove any obstructions such as twigs sticks etc TROUBLESHOOTING If the unit fails to operate check the following The thermostat is properly set See Cooling Operation for air...

Page 5: ...erant in this unit Use of another refrigerant will damage the unit WARNING The information listed below must be followed during the installation service and operation of this unit Unqualified individu...

Page 6: ...ility of maintenance contracts Please read all instructions before installing the unit Locating the Heat Pump Survey the job site to determine the best location for mounting the outdoor unit See Figur...

Page 7: ...be in compliance with all applicable local codes and ordinances and with the current revision of the National Electric Code ANSI NFPA 70 For Canadian installations the electrical connections and groun...

Page 8: ...marked 208V Optional equipment requiring connection to the power or control circuits must be wired in strict accordance of the NEC ANSI NFPA 70 applicable local codes and the instructions provided wit...

Page 9: ...oom temperature and verify the outdoor unit and indoor blower energize 2 Verify blower wheel is spinning in direction indicated by arrow Feel the air being circulated by the indoor blower and verify t...

Page 10: ...he required liquid refrigerant pressure determined in Step 3 there is too little charge in the system Add refrigerant and repeat Steps 1 through 3 until the system is correctly charged Heat Pump MAINT...

Page 11: ...4 060K 43 30 3 4 30 3 4 D W H DO NOT OBSTRUCT TOP OF UNIT Allow adequate clearance for airflow reffrigerant Charging Charts Figure 5 Charging Chart for 1 5 Ton Units 125 150 175 200 225 250 275 300 32...

Page 12: ...perature F Liquid Pressure psig Add refrigerant when below curve Remove refrigerant when above curve Figure 7 Charging Chart for 2 5 Ton Units T5BD 030KA Charging Chart 150 175 200 225 250 275 300 325...

Page 13: ...perature F Liquid Pressure psig Add refrigerant when below curve Remove refrigerant when above curve Figure 9 Charging Chart for 3 5 Ton Units T5BD 042K Charging Chart 150 175 200 225 250 275 300 325...

Page 14: ...g Add refrigerant when below curve Remove refrigerant when above curve T5BD 048K Charging Chart Figure 11 Charging Chart for 5 Ton Units 150 170 190 210 230 250 270 290 310 330 350 75 80 85 90 95 100...

Page 15: ...Liq Press Dis Temp Liq Press Dis Temp 73 140 135 75 143 140 155 137 77 145 146 157 143 170 140 79 147 150 160 148 172 145 185 142 81 151 153 162 152 175 150 187 147 200 144 83 166 155 177 154 189 151...

Page 16: ...ss Dis Temp Liq Press Dis Temp 71 148 144 73 150 149 164 147 75 152 155 166 152 179 149 77 155 158 168 157 181 154 195 152 79 159 161 171 161 183 159 197 156 210 154 81 174 164 187 163 199 161 212 158...

Page 17: ...ss Dis Temp Liq Press Dis Temp 69 132 130 71 134 136 149 135 73 136 141 151 140 166 140 75 137 149 153 145 168 145 183 145 77 140 152 154 152 170 150 185 149 200 149 79 158 155 172 155 188 154 203 153...

Page 18: ...7 84 222 178 235 176 248 174 260 171 86 238 180 252 178 265 176 88 255 182 268 180 90 271 185 92 Shaded boxes indicate flooded conditions Rated design values The suction pressure will vary from design...

Page 19: ...ress Liquid Press Disch Temp Suc Press Liquid Press Disch Temp Suc Press Liquid Press Disch Temp Suc Press Liquid Press Disch Temp 12 120 107 21 135 119 29 150 131 37 165 142 46 169 158 56 184 177 66...

Page 20: ...ss Liquid Press Disch Temp Suc Press Liquid Press Disch Temp Suc Press Liquid Press Disch Temp Suc Press Liquid Press Disch Temp 13 116 120 22 136 125 31 156 130 40 176 136 49 183 151 59 201 175 68 21...

Page 21: ...ess Liquid Press Disch Temp Suc Press Liquid Press Disch Temp Suc Press Liquid Press Disch Temp Suc Press Liquid Press Disch Temp 23 129 118 27 140 124 31 151 130 35 162 136 44 173 149 58 206 168 72 2...

Page 22: ...159 139 31 182 143 39 206 147 48 230 158 58 257 175 68 283 193 16 142 133 24 165 137 32 187 141 40 209 145 49 237 155 59 264 171 69 290 187 17 149 131 25 171 135 33 192 139 41 213 143 50 244 152 60 27...

Page 23: ...avant de faire letretien 2 Employez uniquement des conducteurs en cuivre 3 Ne convient pas aux installations de plus de 150 volt a la terre Single Phase OPTIONAL HARD START KIT Start Capacitor 2 5 Sta...

Page 24: ...8 1 4 1 4 1 4 1 4 1 4 Fan Blade Dia Blades 24 3 SCFM 2370 2370 3000 3000 3000 4000 4000 Compressor Data RLA 8 3 10 8 13 4 15 3 19 2 19 8 25 3 LRA 40 3 56 68 87 112 105 146 Refrigerant suction line Le...

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