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Nordson DuraBlue D10L, Customer Product Manual

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Nordson DuraBlue D10L Customer Product Manual Download Page 5

Table of Contents

iii

Part 1032059B

E

 2003 Nordson Corporation

Manual 41-DURABLUE-MA-02

Operation

4-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Additional Information 

4-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

More about Heated Components 

4-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Filling the Tank

4-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Starting the Melter 

4-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Monitoring the Melter 

4-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Confirm that the Melter is Operating Correctly 

4-6

. . . . . . . . . . . . . . . 

Monitor Component Temperatures 

4-7

. . . . . . . . . . . . . . . . . . . . . . . . . 

Monitor Melter Faults 

4-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

How F1, F2, and F3 Faults are handled 

4-11

. . . . . . . . . . . . . . . . . . . 

How F4 Faults are Handled 

4-12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Adjusting Component Temperatures 

4-16

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Using Melter Function Keys 

4-20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Heater Key 

4-20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Pump Key 

4-20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Setup Key 

4-21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Seven-day Clock Key 

4-21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Standby Key 

4-22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Shutting Down the Melter 

4-23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

5-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Relieving System Pressure 

5-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Cleaning the Melter 

5-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Replacing the Filter 

5-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Cleaning the Tank 

5-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

6-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety

6-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Melter Faults 

6-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Pump Operating Variables 

6-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Using the Troubleshooting Flow Chart

6-6

. . . . . . . . . . . . . . . . . . . . . . . . . 

Identifying Electrical Components

6-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Parts

7-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Using the Illustrated Parts List 

7-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Front Panel Service Kits 

7-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Electrical Component Service Kits 

7-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Circuit Boards 

7-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Fuses 7-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Thermostat, Heaters, and RTDs 

7-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Ribbon Cables 

7-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Tank Strainer 

7-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Drive Assembly Service Kits 

7-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Pump 7-8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Manifold 7-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Motor 7-12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Drive Assembly (Complete) 

7-14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Summary of Contents for DuraBlue D10L

Page 1: ...DuraBlue Adhesive Melters Models D4L D10L and D16L Customer Product Manual Part 1032059B Issued 07 03 NORDSON CORPORATION DULUTH GEORGIA USA www nordson com...

Page 2: ...e Squirt Magnastatic MEG Meltex Microcoat MicroSet Millennium Mini Squirt Moist Cure Mountaingate MultiScan Nordson OmniScan OptiMix Package of Values Patternview Plasmod PluraFoam Porous Coat PowderG...

Page 3: ...ctices 1 4 Operating Practices 1 4 Maintenance and Repair Practices 1 5 Equipment Safety Information 1 6 Equipment Shutdown 1 6 Relieving System Hydraulic Pressure 1 6 De energizing the System 1 6 Dis...

Page 4: ...llation Kit 3 5 Customer Supplied Materials 3 5 Mounting the Melter 3 6 Connecting the Electrical Service 3 8 Connecting Hoses and Guns 3 10 Setting Up the Melter 3 12 Quick Setup 3 12 Operating Param...

Page 5: ...er Key 4 20 Pump Key 4 20 Setup Key 4 21 Seven day Clock Key 4 21 Standby Key 4 22 Shutting Down the Melter 4 23 Maintenance 5 1 Relieving System Pressure 5 2 Cleaning the Melter 5 2 Replacing the Fil...

Page 6: ...17 Pressure Gage Kit 7 17 Handgun Support Kit 7 17 Automatic Pressure Control 7 17 Technical Data 8 1 General Specifications 8 1 Electrical Specifications 8 2 Motor and Pump Specifications 8 2 Dimensi...

Page 7: ...n this document can result in personal injury including death or damage to equipment or property Safety Alert Symbols The following safety alert symbol and signal words are used throughout this docume...

Page 8: ...with governing regulations Contact the authority having jurisdiction for information S Maintain safety information including the safety labels affixed to the equipment in readable condition Instructi...

Page 9: ...ndustry Safety Practices The following safety practices apply to the use of the equipment in the manner described in this document The information provided here is not meant to include all possible sa...

Page 10: ...le power disconnects to isolate the equipment and all independently powered auxiliary devices from their power sources S Properly ground all equipment Contact your local building code enforcement agen...

Page 11: ...parts S Read and comply with the manufacturer s instructions and the MSDS supplied with equipment cleaning compounds NOTE MSDSs for cleaning compounds that are sold by Nordson are available at www nor...

Page 12: ...ure The levels of shut down are Relieving System Hydraulic Pressure Completely relieve system hydraulic pressure before breaking any hydraulic connection or seal Refer to the melter specific product m...

Page 13: ...ignal wiring to the gun solenoid valve s 3 Reduce the air pressure to the gun solenoid valve s to zero then relieve the residual air pressure between the regulator and the gun General Safety Warnings...

Page 14: ...r seal Failure to relieve the system hydraulic pressure can result in the uncontrolled release of hot melt or cold adhesive causing personal injury HM WARNING Molten material Wear eye or face protecti...

Page 15: ...f the melter If contact can not be avoided wear heat protective gloves and clothing when working around heated equipment Failure to avoid contact with hot metal surfaces can result in personal injury...

Page 16: ...the hot melt has cooled 3 Do NOT attempt to remove the solidified hot melt from your skin 4 In case of severe burns treat for shock 5 Seek expert medical attention immediately Give the MSDS for the ho...

Page 17: ...labels and tags Table 1 2 Safety Labels and Tags Item Description 1 WARNING Hazardous voltage Disconnect all power supply connections before servicing 2 CAUTION Burn hazard Hot surfaces 3 WARNING Haz...

Page 18: ...Safety 1 12 Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 This page intentionally left blank...

Page 19: ...lters When necessary the reader is referred to the documentation supplied with other Nordson products or products supplied by third parties With the exception of tank capacity hose gun capacity and ex...

Page 20: ...sized and laminated so that it can be kept with the melter on the production floor Product Resource CD The resource CD which is stored in the back of this manual contains an electronic version of this...

Page 21: ...C 450 _F for 240 VAC melters or below 200 _C 400 _F for 120 VAC melters S Be used with compatible hot melt hoses and guns that are manufactured by Nordson Corporation S Be used in non explosive enviro...

Page 22: ...heir operating temperature hereafter referred to as set point temperature by a pre set number of degrees Setup The setup mode is used to configure melter control options and features and to review sto...

Page 23: ...d the location of key melter components 3 5 12 13 1 2 4 11 6 7 9 10 8 Figure 2 3 Key components 1 Electrical enclosure door 2 Control panel see Figure 2 4 3 Tank lid 4 Side panels 5 Tank 6 Hose gun re...

Page 24: ...003 Nordson Corporation Manual 41 DURABLUE MA 02 1 3 6 2 0 201 5 7 4 Figure 2 4 Control panel 1 Fault LED 2 Ready LED 3 Component keys LEDs 4 Control switch 5 Right display and scroll keys 6 Left disp...

Page 25: ...melter to automatically adjust adhesive output based on production requirements S Pressure gauge that provides a manifold hydraulic pressure reading S Footswitch that allows manual pump activation S A...

Page 26: ...Introduction 2 8 Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 This page intentionally left blank...

Page 27: ...ainer will also contain one or more hot melt hoses and guns The melter is shipped from the factory with an installation kit that contains components that must be assembled on the melter by the custome...

Page 28: ...hot melt hoses and guns 6 Set up the melter to work with the manufacturing process 7 Install optional equipment 8 If used Connect a gun driver pattern controller or timer 9 Flush the melter 10 Adjust...

Page 29: ...ired Clearance Item Description D10L D16L D4L A Width of melter at the outside of the mounting brackets 441 mm 17 36 in 334 mm 13 14 in B Clearance required between the melter and the nearest object i...

Page 30: ...when servicing the melter can result in personal injury including death Other Considerations Consider the following additional factors when determining where to install the melter S The maximum dista...

Page 31: ...lso contains a package of safety label overlays that are printed in variety of languages If required by local regulations the appropriate language overlay should be applied over the English version of...

Page 32: ...s Refer to Section 8 Technical Data for the weight of the melter Refer to the technical data provided by the hot melt manufacturer for information about the volumetric weight of the hot melt To mount...

Page 33: ...Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 Table 3 2 Comparison of DuraBlue Melter Dimensions with Other Melter Dimensions Dimension 3100 3400 3500 3700 3830 3930 LS10 LS20 KB10...

Page 34: ...DuraBlue melters is 20 amp Refer to Table 3 3 for the maximum amperages of 200 240 volt melters NOTE DuraBlue melters with an attached power cable are not for use with residential electrical service...

Page 35: ...Installation 3 9 Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 This page intentionally left blank...

Page 36: ...lt hose for your manufacturing process refer to the latest edition of Nordson s hot melt dispensing equipment Replacement Parts Catalog or contact your Nordson representative S Connect hoses to any of...

Page 37: ...r Power Requirements for information about how to calculate the power required by Nordson hot melt guns S Refer to the user s guide that is shipped with each gun for information about installing the g...

Page 38: ...ready set up The factory setup can be modified at any time to suit your manufacturing process Quick Setup Table 3 4 describes the most commonly used operating parameters and their factory settings Rev...

Page 39: ...been enabled by pressing the pump key Enabled 20 Temperature Units Sets the units of the temperature display to degrees Celsius C or to degrees Fahrenheit F C 21 Over Temperature Delta Sets the number...

Page 40: ...o 26 Control heaters Seven day Clock 50 to 77 Configure the clock feature In addition to the ability to read and edit parameter values you can also review a log of the last ten changes that were made...

Page 41: ...o step 5 5 Press a right display scroll key The right display flashes 6 Use the right display scroll keys to enter the desired numeric set point or control option into the right display Refer to Appen...

Page 42: ..._C 110 _F 15 _C 25 _F 22 Under Temperature Delta 5 _C 10 _F to 60 _C 110 _F 25 _C 50 _F 23 Standby Delta 25 _C 50 _F to 190 _C 350 _F 50 _C 100 _F 26 Manual Standby Time 0 to 180 minutes 0 disabled S...

Page 43: ...possible value by simultaneously pressing both of the right display scroll keys While in the setup mode if no key is pressed for two minutes the melter will return to the automatic scan mode You can a...

Page 44: ...e set point temperature S Individual Component The set point temperature of the tank and each hose and gun is set individually Since most manufacturing processes will require the tank hoses and guns t...

Page 45: ...turer of the hot melt Refer to the technical data sheet provided by the manufacturer of the hot melt to determine the optimal set point temperature 5 Press the Tank key Each component begins to heat o...

Page 46: ...flashes in the left display 2 Press the left display scroll key to change the display to parameter 3 the change history log The following occurs S If the last change was to an editable parameter all...

Page 47: ...vidual S Set point Hose Key 1 6 A single hose Individual S Set point Gun Key 1 6 A single gun Individual All Keys 0 All components Global Hose Key 0 All hoses Global by component Gun Key 0 All guns Gl...

Page 48: ...ensure that the pressure control valve is set to low pressure Before using the melter for production it should be flushed to remove any residue left over from factory testing Flushing the melter is a...

Page 49: ...components S Using the melter function keys S Shutting the melter down Most of the controls described in this section are located on the control panel Refer to Key Components in Section 2 Introductio...

Page 50: ...The position of the tank and pump is fixed at 1 Hose and gun position numbers are automatically assigned based on the hose gun receptacle they are connected to For example the position numbers of a h...

Page 51: ...a scoop to fill the tank with hot melt Never use your bare hands Using your bare hands to fill the tank may result in personal injury 1 Open the tank lid 2 Use a scoop to fill the tank with hot melt T...

Page 52: ...grees The sequence of the automatic scan is tank each hose and gun pair and then back to the tank S Turns on the ready LED green when the tank and all of the hoses and guns are within 3 _C 5 _F of the...

Page 53: ...s processor or main board Section 4 Monitor Melter Faults The appearance of F1 in the right display immediately after starting the melter indicates that a hose or gun cordset may be loose or disconne...

Page 54: ...he identification of heated components Confirm that the Melter is Operating Correctly The ready LED turns on green when all of the heated components are within 3 _C 5 _F of their set point temperature...

Page 55: ...sing Melter Function Keys Monitor Component Temperatures You can check the actual temperature of each heated component the tank and each hose and gun using the automatic scan mode or by manually selec...

Page 56: ...croll the left display past the number of the last sequential component in a component group the number of the first sequential component in the next component group appears in the left display The me...

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Page 58: ...ent indicated has dropped below the under temperature delta which was set using parameter 22 F3 None Over temperature Heaters turn off The actual temperature of the component indicated has increased b...

Page 59: ...fected component key tank hose or gun turns on to indicate the type of component that has or is failing 3 The right display indicates the type of fault F1 F2 or F3 4 The left display indicates as foll...

Page 60: ...fatal The fault LED turns on for five seconds but the heaters and pump continue to operate normally Nonfatal faults only affect the internal clock Refer to Section 6 Troubleshooting for information ab...

Page 61: ...ult condition still exists two minutes after pressing the clear reset key the fault LED will turn back on When an F1 fault code appears you can determine whether the fault was caused by an open or a s...

Page 62: ...r Table 4 3 provides the meaning of each digit in the log entry Following the table are two example fault log entries 3 Press the right display scroll key to review each of the remaining nine log entr...

Page 63: ...temperature To view the number of heater hours that have elapsed since a log entry was created simultaneously press both of the right display scroll keys The hours are indicated in the right display...

Page 64: ...ould be connected to the receptacle 1 Refer to More About Heated Components earlier in this section for information about hose gun positions To adjust set point temperatures using the global method 1...

Page 65: ...rent set point temperature of the hose or the gun 2 Scroll the left display to 0 The right display indicates all dashes 3 Press a right display scroll key The right display flashes 4 Use the right dis...

Page 66: ...temperature of the component that you selected in the left display 3 Press a right display scroll key The right display flashes 4 Use the right display scroll keys to enter the set point temperature r...

Page 67: ..._C 350 _F The factory set point temperature of all others components is zero degrees off When the units of temperature is set to degrees Celsius the minimum and maximum set point temperatures are 40 _...

Page 68: ...manually turn the component heaters on and off Pressing the heater key overrides the control on or off of the heaters by the seven day clock feature The LED on the heater key illuminates when the heat...

Page 69: ...used to keep the melter in the last condition dictated by the clock heaters on or off or standby When a clock schedule calls for the heaters to be on the heaters are regulated at their pre assigned se...

Page 70: ...arameters takes the melter out of the standby mode If the melter was set up to use the manual standby timer parameter 26 pressing the standby key will place the melter in the standby mode for the peri...

Page 71: ...02 Shutting Down the Melter Shut the melter down when it will not be used for an extended period of time To shut the melter down 1 Switch the melter off 2 Disable the guns as follows S Air operated gu...

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Page 73: ...ter stops operating or is operating incorrectly refer to Section 6 Troubleshooting for information about diagnosing common problems and performing corrective maintenance Table 5 1 Preventive Maintenan...

Page 74: ...emoved in order to clean out the spilled hot melt WARNING Risk of electricution and fire Do not clean the melter with a direct stream of water or steam Use only water or an appropriate non flammable c...

Page 75: ...Maintenance 5 3 Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 Figure 5 1 Removing the exterior panels...

Page 76: ...lter reaches the end of its service life it should be replaced The factors that determine the service life of the filter are S the type grade and purity of the solid form hot melt S the set point temp...

Page 77: ...an 8 mm 5 16 inch hex head wrench or an adjustable wrench to loosen counterclockwise and then remove the filter 3 Properly dispose of the old filter 4 Confirm that the O ring on the new filter is in g...

Page 78: ...dhesive and the new adhesive if applicable To clean the tank when changing hot melt 1 Operate the melter normally until the tank is empty 2 Press the Pump key to stop the pump 3 Allow the melter to he...

Page 79: ...ng material and then reinstall it 2 Add the appropriate type and quantity of hot melt solvent to the tank 3 Disconnect a hose from a gun and direct the hose into a waste container 4 Close the pressure...

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Page 81: ...faults indications as well as comprehensive melter diagnostic information that is provided in flowchart format If you cannot resolve the problem using the troubleshooting flowchart contact your Nords...

Page 82: ...mponent Replace RTD See flowchart T 2 F3 None Over temperature The actual temperature of the component indicated has increased beyond the over temperature delta which was set using parameter 21 Replac...

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Page 84: ...l the status of the pump enabled disabled running and the associated indication that is provided by the pump LED S Use activation of a remote input to control the motor S Use of parameter 8 Automatic...

Page 85: ...Yes On N A Green Disabled Manual No Not active On Off Off Disabled Manual Yes Off On Off Off Disabled Manual Yes On Off Yellow Disabled Manual Yes On On Green Enabled Manual No Off On Off Off Enabled...

Page 86: ...S Refer to information provided elsewhere in this manual S Replace a component S Contact Nordson Corporation for technical assistance To return your melter to service as quickly as possible the chart...

Page 87: ...ow F5 F6 Pump heater 5 A 250 V fast acting 5 x 20 mm F7 F8 Hose gun 1 heaters 6 3 A 250 V 5 x 20 mm F9 F10 Hose gun 2 heaters 6 3 A 250 V 5 x 20 mm F11 F12 Motor power 6 3 A 250 V 5 x 20 mm Connection...

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Page 89: ...enoid 2 Gun Solenoid 1 J1 Figure 6 1 TP2 TP4 CPU Power green CPU F ailure red 4 75 5 25 VDC P N 1 0 2 6 6 6 2 Tank Heater Left and Right Thermostat Center Tank RTD Bottom right Main Board P N 1031200...

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Page 117: ...Troubleshooting 6 37 Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 1 2 Figure NO TAG 2 Opening the tank isolation valve 1 Open 2 Closed...

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Page 119: ...s in the parts column means the part cannot be ordered separately Description Provides the part name as well as its dimensions and other characteristics when appropriate Bullets in the description ind...

Page 120: ...ront Panel Service Kits Figure 7 1 Front panel service kit parts Item Part Description Quantity Note 1031176 Service kit panel front D4L with tags 1 S Panel front 1 1031177 Service kit panel front D10...

Page 121: ...Service kit board display central processing unit CPU A 1 S PCA display CPU 1 NS S Stand off hex M3 x 8 mm 6 NS S Washer lock M3 6 1031200 Board main with heat sink A B 2 S Board with heat sink 1 3 C...

Page 122: ...use service kit parts Item Part Description Quantity Note 1031203 Service kit fuses main board 1 105419 S Fuse fast 10 A 250 VAC 1 4 x 11 4 in F1 F2 2 2 939955 S Fuse slow 2 A 250 VAC 5 x 20 mm F3 F4...

Page 123: ...W 1 1031225 Service kit heater tank D4L A NS S Heater assembly 120 V 2 x 425 W 1 1031226 Service kit heater tank D4L A NS S Heater assembly 240 V 2 x 425 W 1 1031231 Service kit heater tank D10L D16L...

Page 124: ...B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 Tank Strainer 1 Figure 7 4 Tank strainer Item Part Description Quantity Note 1 1028330 Strainer tank D4L 1 1 1028334 Strainer tank D10L 1 1 102833...

Page 125: ...Melter P N Motor P N Pump P N Manifold P N Complete Drive Assembly P N 1026747 1031211 1031204 1031207 1031216 1026747 1026750 1031211 1031204 1031207 1031216 1026748 1031211 1031204 1031208 1031217...

Page 126: ...031205 Service kit pump 7 8 cc rev 1 S Pump 1 2 1033445 S Key machine drive 3 16 x 70 in 7 8 cc pump 1 2 1033444 S Key machine drive 1 8 x 3 4 in 4 9 cc pump 1 3 S O ring 118 Viton 0 862 x 0 103 in 1...

Page 127: ...NS S O ring Viton 0 750 x 0 938 x 0 094 1 NS S O ring 188 Viton 0 862 x 0 103 1 NS S O ring Viton 1 188 x 1 388 x 0 094 1 NS S Grease high temperature 0 50 oz 1 NS S Key machine drive 0 125 x 0 75 1 N...

Page 128: ...Parts 7 10 Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 Manifold Figure 7 6 Manifold service kit parts...

Page 129: ...1 or 2 A 6 S Connector 90 degree 9 16 18 x 9 16 18 1 B NS S Grease high temperature 0 50 oz 1 1031221 Service kit valve pressure control 600 psi 7 S Valve PCV 600 psi 1 1031222 Service kit valve press...

Page 130: ...d 1 4 hp motor service kit parts Item Part Description Quantity Note 1 1031211 Motor 1 6 hp with pigtail 86 rpm 1 NS 208276 S Capacitor 10 F 370 VAC 1 A 1 1031213 Motor 1 4 hp with pigtail 131 rpm 1 N...

Page 131: ...Parts 7 13 Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 This page intentionally left blank...

Page 132: ...Parts 7 14 Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 Drive Assembly Complete Figure 7 8 1 4 and 1 6 hp drive assembly...

Page 133: ...Viton 0 862 x 0 103 in 1 6 S O ring Viton 1 188 x 1 388 x 0 094 in 1 A 7 S O ring Viton 0 750 x 0 938 x 0 094 in 1 A 8 S Key machine 3 16 x 1 inch long 1 9 S Screw hex cap M8 x 90 304 stainless steel...

Page 134: ...Tool chip removal Connaccy 1 S Strap ground wrist anti static 1 Air Control Kit Part Description Quantity 1030533 Kit air control Pressure Control Valve Knob Part Description Quantity 1034248 Kit kno...

Page 135: ...support 1 S Washer flat M6 2 Pressure Gage Kit Part Description Quantity 1030537 Kit gage 1500 psi S Gage 1500 psi with chemical seal 1 S Tape roll 1 S Swivel 37 9 16 18 x 1 4 1 S Connector with O rin...

Page 136: ...Parts 7 18 Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 This page intentionally left blank...

Page 137: ...17 lb hr D16L 11 2 kg hr 24 7 lb hr 120 VAC D4L 4 7 kg hr 10 3 lb hr D10L 7 7 kg hr 17 0 lb hr D16L 6 1 kg hr 13 4 lb hr Noise 64dB A at maximum pump speed A Workplace temperature 0 to 50 C 32 to 120...

Page 138: ...A IP rating IP 32 A NOTE A Flow setpoint at manifold outlet Motor and Pump Specifications Item Data Note Viscosity Range Melter with filter 1000 30000 cps Melter without filter 1000 10000 cps Maximum...

Page 139: ...Technical Data 8 3 Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 Dimensions D4L Melter Figure 8 1 D4L melter dimensions D10L and D16L Melter Figure 8 2 D10L D16L melter dimensions...

Page 140: ...Technical Data 8 4 Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 Figure 8 3 B900N mounting dimensions...

Page 141: ...Technical Data 8 5 Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 Conduit Penetration Sizes D10 D16 D4 Figure 8 4 Electrical enclosure conduit penetrations...

Page 142: ...Technical Data 8 6 Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 This page intentionally left blank...

Page 143: ...dispensed The following three maximum wattages must be considered when calculating melter power requirements S Single component maximum The wattage of any single hose or gun S Hose gun pair maximum Th...

Page 144: ...the sum in Column C of Table A 1 5 Compare each of the wattages tabulated in Columns A B and C of Table A 1 with the associated maximum allowable wattages in Table A 2 for 240 VAC melters or Table A 3...

Page 145: ...Column in Table A 1 Component Maximum Wattage A Any single hose or gun 1000 W B Any hose gun pair 1200 W C Sum of hose gun pairs 1 and 2 2000 W Table A 3 Maximum Allowable Hose Gun Wattages for 120 VA...

Page 146: ...Calculating Melter Power Requirements A 4 Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 This page intentionally left blank...

Page 147: ...t selecting and editing operating parameters refer to Section 3 Installation Setting Up the Melter NOTE Parameter numbers that are reserved or that are not used do not appear in this appendix Table B...

Page 148: ...faults Value Resolution Default Value _ F0 unused log entry Format F1 F2 F3 and F4 Use Use the right display scroll keys to review the log entries for the last ten faults Empty log entries are indica...

Page 149: ...right display at the end of every automatic scan cycle When the delay time reaches 1 minute the time remaining appears in seconds 7 Motor Off Delay Description Determines the amount of time the motor...

Page 150: ...the electric gun manual for information on mounting and using the gun 13 Change Hose 2 Output to Electric Gun Activation Description Changes the proportioned 240 VAC current that is provided to the ho...

Page 151: ...10 _F to 60 _C 110 _F Resolution 1_C 1_F Default Value 25 _C 50 _F Format Use 23 Standby Delta Description The number of degrees by which all heated components will be decreased when the applicator is...

Page 152: ...lt Value 0 Format Use Set the standby time when you want the operator to be able to place the melter into the standby mode for a limited period of time break lunch etc When manual standby is enabled v...

Page 153: ...Operating Parameters B 7 Part 1032059B E 2003 Nordson Corporation Manual 41 DURABLUE MA 02 This page intentionally left blank...

Page 154: ...r and exit the standby mode 4 Using parameters 60 through 68 create schedules 2 and 3 by repeating step 3 5 Use parameters 71 through 77 to assign which of the four schedules should be used on each da...

Page 155: ...aters on at 0700 and off at 1700 Monday through Friday and turn the heaters off Saturday and Sunday Par 55 0700 Par 56 1700 Par 57 Par 58 Par 71 through 75 1 Par 76 and 77 0 Example 3 To turn the heat...

Page 156: ...se This setting only needs to be made once for all daily schedules 55 Schedule 1 Heaters On Description Used to set the time that the clock will turn on the heaters during schedule 1 Value 0000 to 235...

Page 157: ...Used to set the time that the melter will exit the standby mode during schedule 1 Value 0000 to 2359 Resolution 1 minute Default Value Format Hour Hour Minute Minute Use Set the time that the applica...

Page 158: ...schedule 2 To disable this parameter set the parameter s value to by simultaneously pressing both of the right display scroll keys Note Do not set an enter standby time that is outside of the time pe...

Page 159: ...o 2359 Resolution 1 minute Default Value Format Hours Hour Minute Minute Use To disable this parameter set the parameter s value to by simultaneously pressing both of the right display scroll keys 67...

Page 160: ...splay scroll keys Note Do not set an exit standby time that is outside of the time period defined by the schedule s heater on and off time The melter cannot enter the standby mode when the heaters are...

Page 161: ...hedule s for the day NOTES If the 0 schedule option is used the heaters will not turn on again until the next scheduled heaters on time arrives 73 Schedules for Wednesday Description Used to select wh...

Page 162: ...s the active schedule s for the day NOTES If the 0 schedule option is used the heaters will not turn on again until the next scheduled heaters on time arrives 75 Schedules for Friday Description Used...

Page 163: ...e schedule s for the day NOTES If the 0 schedule option is used the heaters will not turn on again until the next scheduled heaters on time arrives 77 Schedules for Sunday Description Used to select w...

Page 164: ...Description Used to change the preset PID selections Use parameter 80 to select the value for hose 1 parameter 81 to select the value for gun 1 and so on Value 0 Hose 1 Standard gun 2 Large gun 3 Air...

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