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Nobel aelios, Technical Manual

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CONTENTS

   GENERAL INFORMATION .................................................................................................................................... 4

 

DOMESTIC HOT WATER CONSUMPTION ......................................................................................................... 4

    SOLAR WATER HEATER OPERATION - WATER HEATING .............................................................................. 4

 

SOLAR WATER HEATERS AELIOS ..................................................................................................................... 5

 

PACKAGING ..........................................................................................................................................................5

 

LABELING ............................................................................................................................................................. 7

 

WATER STORAGE TANK SPECIFICATIONS ...................................................................................................... 8

 

COLLECTOR AELIOS SPECIFICATIONS ............................................................................................................ 9

 

AELIOS 120lt/2m

2

 LAYOUT ................................................................................................................................. 11

 

AELIOS 160lt/2m

2

 LAYOUT ................................................................................................................................. 12

 

AELIOS 160lt/2.6m

2

 LAYOUT .............................................................................................................................. 13

 

AELIOS 160lt/3m

2

 LAYOUT ................................................................................................................................. 14

 

AELIOS 200lt/2m

2

 LAYOUT ................................................................................................................................ 15

 

AELIOS 200lt/2.6m

2

 LAYOUT ............................................................................................................................. 16

 

AELIOS 200lt/3m

2

 LAYOUT ................................................................................................................................ 17

 

AELIOS 200lt/4m

2

 LAYOUT ................................................................................................................................. 18

 

AELIOS 300lt/4m

2

 LAYOUT................................................................................................................................. 19

 

AELIOS 300lt/6m

2

 LAYOUT ................................................................................................................................ 20

 

GENERAL INSTALLATION RULES .................................................................................................................... 21

 

INSTALLATION POSITION ................................................................................................................................. 22

 

GENERAL PREVENTION MEASURES .............................................................................................................. 23

 

SUPPORT BASE PARTS .................................................................................................................................... 24

 

SUPPORT BASE ASSEMBLY ON A FLAT SURFACE ....................................................................................... 25

 

SUPPORT BASE ASSEMBLY ON AN INCLINED SURFACE ............................................................................ 28

 

HYDRAULIC CONNECTION ............................................................................................................................... 31

 

CLOSED LOOP FILLING ..................................................................................................................................... 31

 

ELECTRICAL CONNECTION ............................................................................................................................. 32

 

SYSTEM INSTALLATION ON A TILED ROOF WITH THE WATER STORAGE 

 

TANK UNDER THE ROOF (NATURAL CIRCULATION OPERATION) .............................................................. 33

 

CONNECTING THE COIL HEAT EXCHANGER ................................................................................................ 33

 

POSSIBLE PROBLEMS - SOLUTIONS ..............................................................................................................34

 

SERVICE - MAINTENANCE ............................................................................................................................... 35

 

POST INSTALLATION INSTRUCTIONS ............................................................................................................. 36

 

CHECK LIST ........................................................................................................................................................ 37

Solar water heaters

3

2

Solar water heaters - AELIOS

Solar water heaters - AELIOS

Summary of Contents for aelios

Page 1: ...Solar water heaters Technical Manual Installation maintenance use instructions...

Page 2: ...2 Solar water heaters AELIOS...

Page 3: ...m2 LAYOUT 18 AELIOS 300lt 4m2 LAYOUT 19 AELIOS 300lt 6m2 LAYOUT 20 GENERAL INSTALLATION RULES 21 INSTALLATION POSITION 22 GENERAL PREVENTION MEASURES 23 SUPPORT BASE PARTS 24 SUPPORT BASE ASSEMBLY ON...

Page 4: ...duce hot water during the daylight hours maintaining thus its maximum efficiency SOLAR WATER HEATER OPERATION WATER HEATING The collecting surface absorbs solar energy and heats the liquid water or a...

Page 5: ...with low sunlight they achieve the preheating of the water which contributes to a drastically reduced consumption of conventional energy With the use of solar systems thermosiphonic or forced circulat...

Page 6: ...DN16 1 PC SAFETY VALVE 1 5 bar for 250lt and above or 2 5 bar up to 200lt 1 PC SAFETY VALVE 1 5 bar for 250lt and above or 2 5 bar up to 200lt 1 PC INSULATION 22 X 9 2 PCS INOX TUBE DN16 2 PCS INOX TU...

Page 7: ...ure Permissible operating pressure of the collector heat transfer medium XXX KPa Electrical Power XXX W Storage Tank S N Date of manufacture Solar water heater AELIOS xxxlt xm2 Type Flatplate collecto...

Page 8: ...rotecting it against electrolysis and corrosion specially made to withstand the generally accepted specifications with regard to the heat resistance 8 Heating element rated according to the country of...

Page 9: ...rption 4 Complete area absorber made of black painted aluminium 0 3mm thick or selective aluminium 0 4mm thick covers the complete window area as well as the headers thus increasing the collector s ab...

Page 10: ...e increases heat loss Complete area technology The uniform area prevents heat loss FLAT SURFACE INCLINED SURFACE Supporting base system made of galvanised steel for installation on flat or inclined su...

Page 11: ...5 2 90 2 84 2 NO Part Name DIM mm QTY 1 Beam L Laminate section 60 x 2 5mm 2060 x 60 2 2 Beam L Laminate section 60 x 2 5mm 1224 x 60 2 3 Beam L Laminate section 60 x 2 5mm 2289 x 60 2 4 Beam L Lamin...

Page 12: ...1 Beam L Laminate section 60 x 2 5mm 2060 x 60 2 2 Beam L Laminate section 60 x 2 5mm 2289 x 60 2 3 Beam L Laminate section 60 x 2 5mm 925 x 60 2 4 Beam L Laminate section 33 x 2mm 980 2 5 Beam Lamin...

Page 13: ...Laminate section 60 x 2 5mm 2060 x 60 2 2 Beam L Laminate section 60 x 2 5mm 2289 x 60 2 3 Beam L Laminate section 60 x 2 5mm 925 x 60 2 4 Beam L Laminate section 33 x 2mm 980 2 5 Beam Laminate sectio...

Page 14: ...er 8 12 WATER STORAGE TANK 160lt DIMENSIONS mm 580x1116 WEIGHT EMPTY kg without packaging 66 8 JACKET CAPACITY lt 9 JACKET SURFACE m2 0 91 MAX TEST PRESSURE bar 15 MAX OPERATING PRESSURE bar 10 TOTAL...

Page 15: ...ORAGE TANK 200lt DIMENSIONS mm 580x1356 WEIGHT EMPTY kg without packaging 81 8 JACKET CAPACITY lt 13 JACKET SURFACE m2 1 28 MAX TEST PRESSURE bar 15 MAX OPERATING PRESSURE bar 10 TOTAL SYSTEM AELIOS 2...

Page 16: ...Y 1 Beam L Laminate section 60 x 2 5mm 2060 x 60 2 2 Beam L Laminate section 60 x 2 5mm 1224 x 60 2 3 Beam L Laminate section 60 x 2 5mm 2289 x 60 2 4 Beam L Laminate section 60 x 2 5mm 925 x 60 2 5 B...

Page 17: ...2 WATER STORAGE TANK 200lt DIMENSIONS mm 580x1356 WEIGHT EMPTY kg without packaging 81 8 JACKET CAPACITY lt 13 JACKET SURFACE m2 1 28 MAX TEST PRESSURE bar 15 MAX OPERATING PRESSURE bar 10 TOTAL SYSTE...

Page 18: ...8 12 WATER STORAGE TANK 200lt DIMENSIONS mm 580x1356 WEIGHT EMPTY kg without packaging 81 8 JACKET CAPACITY lt 13 JACKET SURFACE m2 1 28 MAX TEST PRESSURE bar 15 MAX OPERATING PRESSURE bar 10 TOTAL SY...

Page 19: ...r 8 12 WATER STORAGE TANK 300lt DIMENSIONS mm 580x1970 WEIGHT EMPTY kg without packaging 114 5 JACKET CAPACITY lt 19 JACKET SURFACE m2 1 79 MAX TEST PRESSURE bar 15 MAX OPERATING PRESSURE bar 10 TOTAL...

Page 20: ...TANK 300lt DIMENSIONS mm 580x1970 WEIGHT EMPTY kg without packaging 114 5 JACKET CAPACITY lt 19 JACKET SURFACE m2 1 79 MAX TEST PRESSURE bar 15 MAX OPERATING PRESSURE bar 10 TOTAL SYSTEM AELIOS 300lt...

Page 21: ...specific conditions that apply As the sun ray s angle of attack varies with time but also depend ing on the system s location the collector s angle should be approximately equal to the installation lo...

Page 22: ...e clean tidy The warranty should be filled in and the customer should sign it and immediately mail it to the company The customer should fill in the check list provided by the company The company does...

Page 23: ...by trained specialized electro technicians only Labour uniforms Have protection glasses on as well as appropriate work uniform protection shoes protection helmet and special long hair net Do not wear...

Page 24: ...4 5 6 0 10 32 350 6 142 7 790 4 582 5 901 923 933 3 0 13 107 5 147 5 223 5 1547 1560 1 2 0 10 715 725 4 60 11 10 0 2047 2060 0 11 2 60 60 0 114 990 2277 66 60 0 792 1190 1224 92 0 490 60 0 10 110 SUPP...

Page 25: ...ixing washers 8 without tightening the M8 screws with the nuts In case of one collector model you don t need to use part 5 The collector is going to be fixed with the 2 collectors fixing washers 8 as...

Page 26: ...r and above screw reinforcing plate 10 to collector beam 2 and vertical beam 3 with bolts M8x16 and nuts Repeat for another side 7 In case of installation of a three collectors system we place the 2 e...

Page 27: ...he other end to the top left socket of the collector using the 22xDN16 INOX corner fitting having firstly passed the tube through the insulation pipe 16 Place the piece with the filling valve to the s...

Page 28: ...ace part 4 between the two shape parts constructed in the former step 1 in order for the frame to be formed Screw straight parts 6 which will be used for the mounting of the support base to the tiles...

Page 29: ...bases of a 1 collector system installing them in the same way on the left and the right side of the existing support base On the three support bases we place the three collectos according to the follo...

Page 30: ...13 Join the other end to the top left socket of the collector using the 22xDN16 INOX corner fitting having firstly passed the tube through the insulation pipe 14 Place the piece with the filling valve...

Page 31: ...specially designed filling fitting on the right of the water storage tank Image A2 fill approx half of the closed loop Add water to the anti freeze liquid putting double quantity of water in an empty...

Page 32: ...nection switch with a mini mum distance between contacts of at least 3mm The circuit breaker s rating must be suitable for the heating element in use Caution A safety relay against electrical shock is...

Page 33: ...ed The maximum distance between the collector outlet and the water storage tank inlet must not exceed 3m The angle of the pipe joining these 2 points must not be less than 8 SYSTEM INSTALLATION ON A T...

Page 34: ...itions into consideration 2 Avoid large hot water consumption during the night 3 Check if your needs in hot water have increased and cannot be covered by the system s capacity 4 Make sure your solar w...

Page 35: ...res 5 Remove the electrical heating element by removing the M8 screws 6 Remove the old magnesium bar from the heating el ement s flange 7 Screw in the new magnesium 8 Replace the heating element with...

Page 36: ...of the pipe insulation and cleaning of the glass If the collector s glass is broken it should be replaced immediately It is recommended that the glass is washed at an hour of low sunlight to avoid dam...

Page 37: ...done according to the local regulations HYDRAULIC CONNECTIONS Are there any leaks in the closed circuit the connections or in the tube heat exchanger Are the safety valves installed properly Does a m...

Page 38: ...NOTES 38 Solar water heaters AELIOS...

Page 39: ...Solar water heaters 39 Solar water heaters AELIOS...

Page 40: ...RY 48 Vitosha Blvd Elin Pelin 2100 Sofia Region Bulgaria Tel 359 2 4210232 email info nobel bg The company preserves the right to change all specifications of the products and their accessories withou...

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