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Nissei NA3338WEGK Operator'S Manual Download Page 8

2

Version date: March 27

th

 2018

8

Operator Manual

NA 3338 Rapid Combi APM

2.3  Safety symbols on the machine

The following safety symbols have been affixed to the machine:

Location of emergency stop.

This symbol is affixed to the left front side of the machine 

above the emergency stop button.

Risk of trapping hand.

This symbol is affixed to the top of the machine next to the 

mix tank.

Do not spray with water.

This symbol is affixed to the rear of the machine next to the 

ventilation slots.

Danger: electricity.

This symbol is affixed inside the housing.

Summary of Contents for NA3338WEGK

Page 1: ...Operator Manual NA 3338 Rapid Combi APM Win Equipment B V De Kronkels 31 3752 LM Bunschoten the Netherlands Tel 31 0 33 299 22 66 E mail service nissei nl...

Page 2: ...translation of the original instructions Version date March 27th 2018...

Page 3: ...1 Introduction 11 3 2 Installation site 11 3 3 Electrical connection 11 3 4 Connection of cooling water 12 3 5 Adjusting castors 12 4 Machine description 13 4 1 Function and products 13 4 2 Machine ov...

Page 4: ...ylinder 36 Removing mix pump and mix tank agitator 37 Draining the mix tank 37 Cleaning the mix tank and cylinder 38 Decalcify the machine 40 Removing the combi head 41 Disassembling cleaning and disi...

Page 5: ...tenance of the NA 3338 Rapid Combi APM Read this Operator Manual carefully before using the machine 1 2 Manufacturer Win Equipment B V De Kronkels 31 3752 LM Bunschoten the Netherlands Dealer mark 1 3...

Page 6: ...The dealer is not liable for any unsafe situations accidents and or damage resulting from any of the following points Failure to observe warnings or instructions as displayed on the machine or in this...

Page 7: ...to carry out It is important to read the information provided Wait before continuing with the next action 2 2 Emergency stop The emergency stop button must be pressed immediately if people or machiner...

Page 8: ...tion of emergency stop This symbol is affixed to the left front side of the machine above the emergency stop button Risk of trapping hand This symbol is affixed to the top of the machine next to the m...

Page 9: ...f people are in contact with it Pull the plug out of the socket before carrying out maintenance work on the machine Faulty safety equipment must be replaced before the machine is used in production Th...

Page 10: ...t least once every 6 weeks Decalcify the machine every 2nd and 4th cleaning depending on the pollution but at least twice a year Use the recommended cleaning disinfecting and decalcify agents to ensur...

Page 11: ...place the machine outside Place the machine on a firm flat surface to prevent noise and vibration Keep 30 cm free at the rear and 50 cm at the sides for ventilation Do not place the machine in direct...

Page 12: ...moving the machine make sure that the water supply and discharge hoses cannot bend or otherwise become blocked Make sure that no water can enter the machine If water comes into contact with electrical...

Page 13: ...ble for the commercial preparation of soft ice cream and milkshakes using water ice cream mix and flavoured syrups as ingredients 4 2 Machine overview 6 5 3 4 1 2 7 9 8 1 Operating panel 1 2 Operating...

Page 14: ...ISING Sets the machine to pasteurising mode The ice cream mix in the cylinder and mix tank is pasteurised and the machine then switches to standby mode STANDBY Sets the machine to standby mode The cyl...

Page 15: ...cream dispensing handle On the underside of the combi head are the 2 Soft ice cream dispensing spout 3 Milkshake dispensing spout Auto Portion Milkshake With the Auto Portion Milkshake you are able t...

Page 16: ...tor Manual NA 3338 Rapid Combi APM Mix tank 1 Mix pump 2 Mix tank agitator 3 Air hoses Ice twister option With the ice twister you can mix ingredients like nuts or toppings through the ice cream 1 Ope...

Page 17: ...e temperature is lower than 7 C first pasteurise the machine before use 1 Check whether the machine is in STANDBY mode If this is not the case measure the tempera ture of the mix in the mix tank If th...

Page 18: ...s described in chapter 7 Maintenance on page 32 10 min 7 Wait 10 minutes 8 Press OFF 9 Press RUN 10 Wait until 2 horizontal lines are shown in the left display 11 Dispence one or two ice creams taste...

Page 19: ...ss the refresh button first before dispensing ice cream A good balance between air and ice cream mix in the cylinder improves the quality of the soft ice cream Dispense soft ice cream carefully at a s...

Page 20: ...nd then dispense the next milkshake Dispense milkshakes carefully A good milkshake is dependent on good soft ice cream 5 4 Switching off end of working day A choice can be made between Switching off s...

Page 21: ...i APM 5 4 1 Switching off standby 1 Press OFF 2 Press STANDBY 3 Remove the cup hol der 4 Clean the combi head and machine using a brush and a clean clo th preferably paper 5 Disinfect the combi head w...

Page 22: ...syrup head with 80 alco hol spray 4 Clean the opening in the combi head and desinfect the opening and the pasteurising plug with 80 alco hol spray 5 Insert the pasteurising plug in the combi head 6 Pr...

Page 23: ...stop button Rotate the emergency stop button a quarter turn The machine can now be started up again First check why the emergency stop button was pressed and remedy the problem 5 6 Switching on off T...

Page 24: ...quickly 4 Add the powder steadily in a controlled manner 5 Replace the lid on the mix tank In the off mode and wash mode the dry fill button act as a start stop button of the water tap Add the powder...

Page 25: ...6 1 Press and to gether until the dis play flashes The display on the right now shows the set value 2 Press or to in crease or decrease the viscosity 3 Wait approximately 5 seconds The display on the...

Page 26: ...Rapid Combi APM 5 8 3 Adjusting syrup quantity The syrup quantity can be set per flavour using the flavour control buttons at the top of the syrup compartment Less syrup Turn the control but ton to t...

Page 27: ...ature in the cylinder is too high during pasteurising E07 Temperature in the mix tank is too high during pasteurising E08 Temperature in the cylinder is too high during defrosting E09 Overheating of t...

Page 28: ...should I do with a soft or wet and watery ice cream A soft or wet and watery ice cream is normally caused by too little air in the ice cream In some cases too high a temperature of the ice cream abov...

Page 29: ...any improvement after drawing off 20 to 25 ice creams place the next lower nozzle and repeat this process until there is no more rasping popping or LO in the display 6 3 Faults table Problem Cause Re...

Page 30: ...d The black plug is mounted in the wrong way Check the plug Feel the casing of the motor to check if the motor is running The fuse of the milkshake motor is broken Please contact the dealer Sirup pump...

Page 31: ...PM Dirt is dripping from the little hole at the bottom of the shaker motor The seal in the milkshake motor is worn Please contact the dealer as soon as possible The milkshake motor may become irrepara...

Page 32: ...erly functioning machine 7 2 General instructions The machine must be cleaned and disinfected at least once every six weeks Between 2 to 2 5 hours are needed for this Below are a number of general ins...

Page 33: ...bbers and O rings of the mix pump and ice cream head We advise you to replace these twice a year Scraper blades of the cylinder beater These must be sharp enough to crape the ice from the cylinder wal...

Page 34: ...ughly with lukewarm water 2x Place the components in the disinfecting solution for 5 minutes Rinse thoroughly with cold water 2x Clean an disinfect your hands thoroughly with alcohol 80 before touch d...

Page 35: ...water 7 3 Dis assembling cleaning and disinfecting the machine Please read the general instructions on cleaning and disinfecting before starting 7 3 1 Procedure Dis assembling cleaning and disinfectin...

Page 36: ...the old ice cream mix Do NOT re use 1 Press OFF 2 Press PASTEURI SING 3 Wait 10 minutes 4 Press OFF 5 Press the emergency stop button 6 Wait 10 seconds 7 Reset the emergency stop 8 Draw the ice cream...

Page 37: ...x pump from the mix tank 1 Disconnect the air ho ses 2 Remove the mix pump Click the pump loose by rotating it anti clockwise and then pull it straight up wards 3 Place an air hose over the two air tu...

Page 38: ...h cold wa ter 2 Press WASH 3 Clean the mix tank cleaning solution 4 Press OFF 5 Drain all the water out of the machine 6 Fill the mix tank com pletely with a cleaning solution 5 min 7 Clean the mix ta...

Page 39: ...Operator Manual NA 3338 Rapid Combi APM Do not return the mix pumps to the mix tank yet This is done during start up 5 min 13 Press WASH 14 Wait 5 minutes 15 Press OFF 16 Drain all the water out of th...

Page 40: ...ned stainless steel parts of the mix pump in the mix tank so these are decalcified too decalcify solution 1 Fill the mix tank com pletely with decalcify solution 2 Wait for at least 10 minutes 3 Drain...

Page 41: ...ll the syrup head out of the combi head 3 Replace the locking pin in the combi head 4 Loosen the APM plug 5 Pull the APM plug straight downwards and out 6 Loosen the gland nut 7 Pull the plug straight...

Page 42: ...nt 5 Remove the gaskets on the back of the combi head 6 Push the non return valve backwards and out of the combi head 7 Remove the O rings from the pistons 8 Remove the valve hose from the non re turn...

Page 43: ...u sing cleaning and disinfecting 4 Remove the O ring from the milkshake motor 5 Clean and disinfect all components and dry them carefully with a clean towel prefera bly paper see para graph 7 2 3 6 Lu...

Page 44: ...ubricated 3 Insert the non return valve in the combi head 4 Lubricate the O rings for the pistons 5 Lubricate the grooves for the O rings 6 Fit the two O rings on both pistons 7 Follow the correct fit...

Page 45: ...s onto the ground 2 Remove the cream seal from the drive shaft at the back of the cylinder 3 Clean the outside of the cylinder cleaning and disinfecting 4 Disassemble the beater 5 Clean and disinfect...

Page 46: ...ust be pressed upwards Place the ice cream head in front of the cylinder correctly 3 Make sure the milk shake dispensing piston fits the joint correctly 1 2 3 4 4 Loosely tighten the four bolts in the...

Page 47: ...with disinfec ting solution 2 Wait at least 5 minu tes 3 Drain all the disinfec ting solution out of the machine cold water cold water 4 Fill the mix tank com pletely with cold wa ter 5 Drain all the...

Page 48: ...m the pump 3 Remove the nozzle tu be 4 Remove the nozzle from the tube 5 Turn the piston puller in the piston 6 Pull the piston out of the pump housing 7 Remove the piston puller 8 Loosen the top disc...

Page 49: ...carefully with a clean towel prefera bly paper see para graph 7 2 3 17 Fit the valve hose to the pump foot DO NOT lubricate it 18 Fit the mix valve to the pump foot DO NOT lubricate it 19 Fit the 3 O...

Page 50: ...de the middle disc over the shaft Attention the big ring of the middle disc too the bottomside 29 Turn the top disc onto the shaft 30 Lubricate the O rings of the bottom and up per disc well once more...

Page 51: ...the pump Ensure a proper align ment of the nozzle be hind the ridge 35 Insert the locking pins through the pump housing 36 Attach the nozzle to the tube 1 Reset the emergency stop 2 Press OFF 3 Fit th...

Page 52: ...ress WASH 11 Push the dispensing handle for ice cream downwards until ice cream mix comes out of the combi head and the mix pump starts pumping 12 Wait at least 10 minu tes 13 Press OFF 14 Press RUN 1...

Page 53: ...i head 3 Pull the two locking pins from the syrup head 4 Disconnect the syrup hoses and the water hose 5 Remove the O ring from the syrup block 6 Unscrew the water control valve from the syrup block c...

Page 54: ...buc ket of hot water Flushing stopped 13 Press 1 14 Wait till the flushing has stopped 15 Repeat steps 13 and 14 for the other flavours cleaning solution lukewarm water 5 min 16 Repeat steps 12 to 15...

Page 55: ...s 26 Press 1 27 Repeat steps 24 to 26 for the other flavours 28 Connect the syrup ho ses to the syrup head such that the darkest colors are closed to the combi head 29 The blue water hose must be plac...

Page 56: ...Do not lift the machine manually If necessary have the machine transported by a specialist company They have suitable lifting gear and transportation means 8 2 Storage The following rules must be obse...

Page 57: ...following must be observed When discharging the machine it must be handed in to an authorized waste collection point for electrical equipment Here the machine is disposed of in an environmentally frie...

Page 58: ...9 Version date March 27th 2018 58 Operator Manual NA 3338 Rapid Combi APM...

Page 59: ...epth 825 mm Weight Approx 185 kg Connection details Electrical 400 V 3 x 16 amp N PE Water pressure min 1 bar max 3 bar Ambient temperature 5 C to 35 C Consumption details Electrical 3 5 kWh Cooling w...

Page 60: ...Operator Manual NA 3338 Rapid Combi APM Version date March 27th 2018 60 A2 Annex 2 Spare Parts A2 1 Combi head syrup block and beater...

Page 61: ...27 Milkshake motor 1 31010 8 Allen bolt stainless steel M6 x 40 4 28 Bush for Allen bolt 2 30032 9 Nut stainless steel M6 2 29 O ring 12 x 2 1 35012 10 Combi head 1 0730060 30 Valve hose 14 mm 1 33475...

Page 62: ...Operator Manual NA 3338 Rapid Combi APM Version date March 27th 2018 62 A2 A2 2 Mix pump...

Page 63: ...62 87 x 5 33 1 35016 8 Nozzle tube 1 39493 9 Bottom piston 1 085039 10 Nozzle 1 400 size 11 O ring 14 x 3 2 35021 12 Middle piston 1 085042 13 O ring 57 x 4 2 35015 14 O ring 8 x 2 1 97010 15 Top pist...

Page 64: ...64 A2 A2 3 Milkshake motor and APM sensor Item no Name Quantity Product no 1 Shake Motor 1 31010 2 O ring 26 58 x 3 53 orange 1 35001 3 Allen bolt flat head M4 x 6 1 028246 4 Brush housing 1 31002 5 O...

Page 65: ...anufacturer Win Equipment B V De Kronkels 31 3752 LM Bunschoten The Netherlands hereby declares that the following machine Name Nissei soft ice cream machine Type NA 3338 Rapid Combi APM is in conform...

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